Well, I gotta hand it to you, I have NEVER seen a pulley fail in this manner. I agree with Jim, I wouldn't be too hard on myself if I were you. This sort of thing happens, and it's too late now to cry over spilled milk.
I also agree with Jim, put some heat to her, and use the setup again.....it will pop off. Also, I doubt it, but is there a set screw in the pully? If there is, did you remove it first? That crud in the threads in the crank is probably years of grease and dirt.
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