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Re: 6-volt coil


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Posted by John T on October 11, 2005 at 20:39:46 from (66.244.90.98):

In Reply to: 6-volt coil posted by baler 46 on October 11, 2005 at 19:34:19:

Baler, this is almost identical to a post below so I just copied my answer. (See below, suspect points are bad/burned/carboned).......

So long as theres good battery voltage AND THE COIL HAS VOLTAGE,,,,,, she should still spark EVEN WITH NO GENERATOR

There ahould be around 6 volts on the high (from switch) side of the coil as you measured BUT USUALLY NO VOLTAGE ON ITS OTHER LOW (to distributor) TERMINAL. If it has voltage on the low (to distributor) terminal, that tells me the coils low voltage primary winding (between its lil + and - terminals) at least is continuous and its probably okay (but can still be bad on high voltage side).

HOWEVER if theres always voltage over on its low side, either the points arent closing or are burned or carboned up which a cleaning might cure temporarily. A test lamp on the distributor terminal or the low side (to distributor) of the coil ought to flash ON (points open) and OFF (points closed) as shes cranked slowly, OTHERWISE THE COIL WONT FIRE

You can partly test the coil with an ohmmeter to see if its BAD, but just cuz it passes these low voltage ohm checks dont necessarily mean its GOOD, cuz there could still be breakdown at high operating voltages and once shes warm. The primary between its lil + and - terminals ought to read around 1.5 to 2, ohms while its high voltage secondary is typically several thousand ohms. IF EITHER IS OPEN (not continuous) its BADDDDDDDDDD.


Heres my answer below which repeats a lot of the above but goes a lil deeper in explaining how n why the coils low side voltage ought to be usually ZERO (points closed) but rise to around 6 volts when they are open (when coil fires) and tells what other things besides the points could be the answer. CHECK THE POINTS thats likely the problem (not closing or burned or carboned up)


*************************************************
Carig, There should normally be NO VOLTAGE on the side of the coil leading to the distributor, cuz the points are normally closed which takes that point to zero volts. As the engine is cranked over slowly, a test lamp there should flash ON when points are open (thats when coil fires) and be OFF when they are closed. They are usually closed cuz they only open when the pistons are at TDC and its hard to stop the engine in that exact position cuz of the compression.

ALSO if there is voltage on the coils low (to distributor) terminal, that tells me at least the coils low voltage primary winding (between its lil + and - terminals) is good and I doubt if its a coil problem, even though the high voltage secondary could still be bad.

If there"s always voltage on the side of the coil to the distributor, its often cuz the points arent closing or are badly burned or all carboned up or else maybe the wire or a connection is bad/open from the coil to the distributor or the internal wiring inside the distributor to the points is open or mis connected.

CHECK THE WIRE AND CONNECTIONS ON THE COIL AND DISTRIBUTOR AND INSIDE THE DISTRIBUTOR OVER TO THE POINTS AND CHECK THE POINTS FOR FULLY CLOSING AND NOT ALL BURNED OR CARBONED !!!!!!!!!!!!!!!!!!!!

This may be more then you need, but I will paste in my Standard Troubleshooting Procedure for no fire on a coil ignition, much of which is a repeat of the above::::::::::::


TROUBLESHOOTING A BATTERY POWERED EXTERNAL COIL TYPE IGNITION SYSTEM:

PRELIMINARY CHECKS:

(A) To see if it happens to be a cap n rotor problem and to see if at least the coil is firing, remove the coil wire from the distributor (leave coil end intact) and place its bare end to within 1/8 inch from tractor iron, turn her on n crank her over, and see if she jumps that gap with a good visible blue spark?????? If so but the plug wire ends (from wire end to 1/8 inch to frame) or the plugs themselves don’t fire, its a cap n rotor or plug wire problem. If the coil wire isnt even sparking, see below.

(B) Next open the cap and see that the points are gapped correct and indeed opening and closing as the engine is cranked and the distributor shaft rotates and MAKE SURE THEY ARE NOT BURNED OR PITTED OR CARBONED UP BADLY !!!!!!!!!!!! If so, running a point file between them to clean them up might make her run again HOWEVER that’s only a temporary cure, so if that cleaning makes her spark, INSTALL N GAP NEW POINTS. In the event they appear good but only gray oxide coated, non abrasively clean/buff/polish them using say a dollar bill or shop cloth etc. and see what happens.


MORE TROUBLESHOOTING IF ALL THE ABOVE STILL FAILS TO MAKE HER SPARK


1) THE VERY FIRST THING YOU GOTTA HAVE is voltage to be present on the coils high supply (NOT to distributor) terminal when you turn the Ignition switch ON. If not she cant ever fire, but in the event the ignition switch or circuit/wire down to the coil or any Ballast Resistor is bad or open, you can HOT WIRE it by jumping a hot ungrounded battery voltage source to the coils high input supply (NOT to distributor) side n see if she runs then???? If she fires hot wired, you could have a bad ignition switch ((That can happen, when Ignition is on, the switches IGN terminal must turn hot)),,,,,,,or an open Ballast (if it has one) or a bad/open wire from switch to coil.

If the switch is good, if you turn the ignition switch on and place a test lamp on the coils high (NOT to distributor) terminal SHE MUST LIGHT UP. If not again, look for an open Ballast Resistor (if it has one, it should read around 1.25 to 2 ohms across its terminals) or bad/open wires from the switches IGN output down to the Ballast (if it has one) and distributor.


2a) When the Ignition switch is turned on, voltage should appear on the coils high input side. That would be 6 volts on a straight 6 volt system or 12 volts on a 12 volt non external ballasted system, or around 6 volts on a 12 volt system that used a 6 volt coil plus an external Ballast Resistor and the coil is good and the points are closed and they and ALL wiring is good.

2b) To insure the coils low voltage primary winding is not bad/open, use an ohmmeter and measure its DC resistance between its lil + and -terminals. If its an open circuit (no continuity) its bad/open and will NOT work. It should measure around 1.25 to 2 ohms or so if its a 6 volt coil and maybe 2.5 to 3.5 if its a 12 volt internally ballasted coil. NOTE CAUTION have all leads and any voltage source attached to the coil for this simple primary winding continuity test.

3) Next, place your voltmeter or test lamp over on the coils other low to distributor terminal side, turn her on and crank the engine over.

4) A test lamp there should flash ON (when points are open) and OFF (when points are closed) as the engine is cranked slowly.

5a) If the lamp never comes on there, the coils primary is bad/open,,,,,,,,,,or the points are never opening,,,,,,,,,or theres a shorted/bad condensor (remove its lead to points and see if lamp comes on, if so, bad shorted condensor or its wiring),,,,,,,,or the points wire is shorted,,,,,,,,or the distributors side pass thru stud is grounded (use ohm meter to test that),,,,,,,,,or the points may have a shorted spring.

5b) If the lamp never goes off as engines cranked, the points are not closing or are bad,,,,,,,,or the wire or circuit is missing from the distributor to the points,,,,,or the distributors not well grounded to the tractor.

She cant fire the coil unless its low side is getting a conductive ground return path via closed points and then the circuit is open when the points open.

Be sure the condensor or its wiring is NOT shorted out and see if the lite comes on (when points open) with the condensor disconnected. If removing the condensor makes her spark, replace the condensor.

SUMMARY

Be sure the points are closing fully and open on high cam and ARE NOT BURNED OR PITTED OR CARBONED UP BADLY,,,,,,,theres voltage present on distributors high side at all times when ignitions on (or its a bad switch or open ballast or bad wiring to col),,,,,,,voltage on coils low side flashes on and off as distributor is cranked,,,,,,,,,condensors not bad/shorted,,,,,,,,no shorts in wires to points and no shorts in pass thru side out distributor stud,,,,,,,,coil has continuituy.

You may luck out n just need a new set of points. If the coil wire fires (see above) and the plug wire ends to 1/8 from frame but NOT the plugs, they are badddddddddddd. Check them BOTH.

Good Luck n God Bless, post back any questions and your findings and any questions.


John T Nordhoff in Indiana, retired electrical engineer who usually lurks over on the Mother Deere boards versus over here on the “dark side”.




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