I am going to buy a metal cutting blade for my circular saw.
In the front and back (gable ends) I am going to use a fresh sheet for each top piece and only cut the angle top. This will be covered by flashing so I am not to worried about these pieces.
On the sides I will wait and see how the metal looks after cutting with this saw blade because this is where I will have exposed cuts.
I like the idea you gave me of using clear sheets at the top to let in light. But on the other hand I was planning to put 1 sheet of OSB under the metal on each corner for wind bracing. I'm thinking of putting 2 pieces of metal in the front and back to cover the OSB and using the clear sheets in the middle. This will give me a 2 foot by 12 foot sky light on each side of the building.
Worst case scenario I will need to buy 16 pieces 2 foot long (about $75) and then all exposed cuts will be factory cuts.
I am not worried about the exposed cuts as far as looks go. My main concern is cutting the panels efficiently and the integrity of the metal after cut. A little rust color on the edge is one thing; but rusting to the point of jeopardizing integrity is different.
Point is case..... I drove 70 miles one way to get .80 CCA wood for the post rather than buying pressure treated wood locally. I am building this shed for my great grand kids; not just me.
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