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O.T. - Toyota P/U rear differential


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Posted by CB in central NY on September 19, 2011 at 08:49:54 from (216.81.94.73):

I"ll make it as short as I can.

1994 Toyota 1/2-ton pickup, 4x4, 157,000 miles.
The rear differential housing rusted through and leaks (previously repaired, new leak). Pinion seal also sprang a leak, did not see it at first.

The other day wife was driving truck home. All of a sudden the rear end locked up on her (dragged the tires in a skid). Long story short, diff. case empty, smoking hot. Rear end locked up, won"t move in neutral.

We got some 90 oil, put it in. After a while diff. loosened up. She drove it home, grinding noise coming from diff. case.

Next day I replaced pinion seal, drained case, looked inside. No apparent broken parts, everything seems to be moving smoothly (did not take diff. assembly out yet). I put it back together, took it for a drive. Grinding noise still there, truck also seems to lack power accelerating uphill. Grinding noise also increases when truck is allowed to coast (as opposed to the gas pedal being depressed)

I am thinking that a bearing (or multiple bearings) is damaged. I am also wondering if when the truck locked up, it could have damaged the clutch or the transmission. I am going to tear into the rear axle (probably the only way to find out what is damaged), and I am looking for advice from folks who might have had a similar situation.

Thanks in advance for all the help.


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