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propane instead of acetylene

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n8terry

12-12-2007 15:17:06




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I have a friend that uses propane instead of acetylene in his torch. I used it once to cut some metal, and it worked fine.

Is there a disadvantage to using propane instead of the acetylene? Oxygen, of course, was used with the propane.




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Texasmark

12-14-2007 06:36:23




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 Re: propane instead of acetylene in reply to n8terry, 12-12-2007 15:17:06  
Lot of answers but will pitch mine in also.

I moved to the country years ago and was on acetylene. Was in the nearby town of about 500 one day and a senior gent was cutting away on a 55 gallon drum with propane.

We chatted. I had propane around the farm for heating and other things. I went to the welding store and got some propane (larger holes) tips and had been using it ever since.....like 20 years.

Bro-in-law up and gives me his acetylene rig; about a B tank size....not too big to easily roll around the shop. Used it a couple of times and had forgotten how much easier it is to use than propane.

So now, I have the propane rig (large volume outfit) for my coarse, large job cutting, but for everything else it"s acetylene.

Then, lo and behold Tractor Supply starts handling welding gases at very reasonable prices and that was just a plus.

In short, the acetylene burns hotter, is easier to start the torch, cuts with a smaller, easier to control flame, and is much easier to start and return to the cut.

Mark

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TomTex

12-13-2007 06:32:06




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 Re: propane instead of acetylene in reply to n8terry, 12-12-2007 15:17:06  
I have cut and pasted the following for you guys. Tom

I'm looking at Northern Tools Generico torch and tank kit with a 20# O2 tank and a 10# acetylene tank and I have a question: how often will I be running back to get the tanks re-filled if I'm doing some cutting of 3/8-1/2 mild steel and maybe heating up stuck nuts?? I know I won't use it enough to lease the tanks. I appreciate any feedback and Happy Memorial Day!" Steve in CT

"A couple things on this one. First, most all Generico stuff is interchangeable with Victor, from tips to valve seats and regulator diaphragms. I've been using Generico regulators for about 7 or 8 years now on a daily basis with no problems yet. I don't like acetylene very much and prefer to use LP for 99% of everything I do. If you are wanting to use LP, you need to know a few things. First, you must use type "T" hoses with LP. The normal hoses used with acetylene will become soft and blow out after time exposure to LP gas. Anchor brand hoses are cheap and to be honest with you, they are the best I have ever used, remaining pliable in extreme cold is their biggest plus for me. Next, you need a torch specifically designed for use with LP or it will not work properly. The Harris type "F" is designed for use only with LP/MAPP (MethylAcetylene-ProPadiene) gas and is the only one I have found that will mix the LP/O2 to give a proper burn at the tip. One of these will run you about $140 with a #2 cutting tip. The best part of the Harris design is that the rose bud tips screw right onto the cutting torch tip threads so there is no changing handles. Using LP takes some getting used to because setting the flame for different uses is slightly different from that of acet. For cutting, you need to use an oxidizing flame (very short light blue pre heat cone). LP cuts much faster, thicker and cleaner than acet once you have the proper torch/tip combo and get the feel of how to set it. One of the biggest plus sides to using LP is that you don't get the popping and blow backs when cutting dirty/rusty steel like acet does. LP does require slightly more O2 than does acet but the end result is that you get much more cutting power for the same amount of O2 as with acet. fuel gas. LP is also much safer too. Acet can self ignite when in gas form in the hoses/regulator if the gas pressure gets over 21 psi, LP will not even if the line gets full bottle pressure because of a regulator failure or operator error. The myth that LP takes longer to pre heat or start cutting comes from those people who either used the wrong torch or the wrong flame setting. Too much gas at the tip will cause you to have a cold pre heat flame. Too much O2 will cause a cold flame and make the cutting very slow and sloppy. In most cases of guys complaining about LP not being as good as acet comes from them trying to use equipment that is not designed for LP use. The Victor and Smith adapter tips for use with LP on a torch handle designed for use with acet will not produce a proper LP/O2 mix and the flame and performance will suffer greatly. Properly set, I can hold a cut with LP on my Harris torch 2" to 6" from the work piece where with acet, you will loose the cut when the tip gets 1/4" or more from the work piece. The kerf of the cut from LP is also much easier to clean especially when cutting rusty steel. In most cases, I can cut heavy thick rusted steel with LP and do all the cleaning easily an quickly with a chipping hammer. Grinding is rarely ever required even if MIG welding the steel with solid wire. When done properly, the cuts from LP are confused with those made by plasma cutters. For all the heavy duty cutting I do, I have yet to need a LP tip bigger than #2 and as a matter of fact, I don't even own any other size tips for it except for the rose buds. Adjusting the O2 pressure will control the thickness of the steel you cut while maintaining the same pre heat flame size and setting. I have made cuts on steel 10" thick that were clean and smooth with a standard #2 cutting tip but using 80 to 90 psi of O2 pressure. Yes, you do use more O2 but you are not using any more fuel gas for the heavier cutting as you need to do with acet. You save time because you don't need to constantly change tip sizes for changing material thicknesses. I rarely change O2 pressure settings because the cut valve on the Harris torches allows you to feather the O2 cutting pressure at the handle. This takes some practice but is a real time saver once mastered. Now as for the tanks. A 20 pound LP tank will last for about 20-30 of the biggest O2 tanks known as the 292 size (the ones that are 10" in diameter and stand 5' high). A 3 or 5 pound LP tank is sufficient for any DIY'er uses unless you are running a large rose bud tip for long periods of time. You can buy the medium sized O2 tanks from most any gas supplier for about $150. What you need to ask BEFORE you buy: 1- will they exchange the empty for a full one or only fill your tank? 2- If they will only fill your tank, how long is the turn around time (time you wait to get the tank back)? 3- Are they going to charge you for the hydro test on the tank when it comes due (most run about $35)? Just FYI, most gas suppliers will exchange your tank if purchased from them and not charge for hydro testing and will offer you a transfer or buy back option if you move from their service area because some suppliers will confiscate tanks that are not branded with their name while other don't care or will do a dealer swap. You don't want to shell out $150 for a tank, move away from the area only to have to purchase another tank at the new location. Some words of advice. Don't slack on price and size of the equipment. Get yourself a 16" Harris torch, the big heavy duty two stage Generico regulators, Anchor brand type "T" 50' twin hoses in 1/4" ID diameter and either Harris, Goss or NTT LP tips. If you decide to go with acetylene, get the heavy duty two stage regulators, 1/4" ID twin hoses and the Generico acet torches are fine with either Generico or Victor tips. Don't limit yourself to smaller hoses or a light duty torch because you will regret it down the road. The cost difference between going heavy duty and light duty for the entire set-up will be less than $100 and well worth the extra start up cost when you do not become limited by the size of the equipment. As for me, the only things I use acet for is flame spray build-up using powdered metals and some very special cast iron welding where I need to add carbon in order to get a proper weld process. I brass and silver braze, solder and cut with the same #2 cutting tip. It takes time to get used to it and learning how to set the flame and gas pressures to get the tip to do what you want but once the learning curve is over, you save more time than you can imagine and don't need to have pile of specialized equipment to get the same type and amount of work done. If you have any specific questions, feel free to email me directly." Mark Kw

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Robert Huntress

12-12-2007 22:12:03




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 Re: propane instead of acetylene in reply to n8terry, 12-12-2007 15:17:06  
I only use oxy/propane for cutting. At work I use acetylene, as well as a variety of various other gases, but here at the farm, the only things I even use the torch for is cutting, or heating up something with an interference fit(Rosebud). Oxypropane works fine for either of those. Welding is all electric, out here. My brother in law, once gave my wife an old color television. I spent many hours refitting someone's trailer and building gates that month, as well as building a flat bed for a three quarter ton truck. When the electric bill came, I told her that when televisions get old, they use so much more electricity. My best friend is an engineer that set her straight after church one week, but I got by with it for a few months, anyway.

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135 Fan

12-12-2007 20:53:03




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 Re: propane instead of acetylene in reply to n8terry, 12-12-2007 15:17:06  
Properly set up, all fuel gasses will do a very good job. Most people that do welding for a living and want to do the best quality work, the fastest, choose acetylene. Most welding trucks use acetylene as well. Although it can be used for welding, very little O/A welding is ever done. Owner/operators of welding trucks need to watch their expenses, especially concerning gasses, more than anyone and most still choose acetylene. I've worked in some really cheap shops that still used acetylene. I don't think there is as much of a savings as people think using propane. For cutting you never really need more than 5 PSI of acetylene. With propane you need a higher pressure which uses more fuel gas as well as oxygen. An acetylene cylinder typically lasts as long as 3 larger oxygen cylinders. Most shops are more concerned with the price of oxygen as they go through it a lot faster than acetylene. Propane uses more oxygen which diminshes savings even more. With a standard cutting torch, it would be extremely rare to withdraw acetone from the acetylene cylinder. For a lot of people propane is just more convenient and easier to get filled. People who use a torch a lot will have an extra cylinder available. Welding supplies will often loan or rent an extra cylinder for a short period, if you have a bigger job. When used properly acetylene is pretty safe. You rarely hear of accidents. Propane can be just as dangerous. If you get blown up, it doesn't make any difference what gas it was. Keep your equipment in good repair and you shouldn't have any problems if you follow proper operating procedures. Dave

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dave guest

12-12-2007 19:51:42




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 Re: propane instead of acetylene in reply to n8terry, 12-12-2007 15:17:06  
Propane used for 20 years. Cutting only. Much safer than acetylene is what the experts tell me. Check story with your welding supplier.



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RodInNS

12-12-2007 19:13:23




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 Re: propane instead of acetylene in reply to n8terry, 12-12-2007 15:17:06  
I use propane. It burns cooler than acetylene. It requires a different tip. It uses more oxygen... but both O2 and propane are relatively cheap and it's easy to keep an extra cylinder of O2 around. I can steal the barbecue tank if necessary too. I always seemed to run out of acetylene on a Saturday afternoon with a big emergency repair on the go. Now I don't worry so much about that. I also don't need another contract on an acetylene bottle. I still keep a knee high of acetylene around for the days I need it, but those are few and far between.
The only reason I started using propane was due to the 100 # tank that had been sitting unused in the yard for years and years... so I bought the tip and used it. I like it fine. I don't do any welding with it and no more brazing than I can absolutely get away with...

Rod

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phillip d

12-12-2007 17:17:08




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 Re: propane instead of acetylene in reply to n8terry, 12-12-2007 15:17:06  
I know a guy that uses propane,he says it works fine,but the flame blows out if you use it outdoors in a slight breeze.Dunno,that's what he claimed anyways.



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MarkB_MI

12-12-2007 17:12:55




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 Re: propane instead of acetylene in reply to n8terry, 12-12-2007 15:17:06  
Short answer:

Oxyacetylene 6300 degrees F
Oxypropane 4800 degrees F

Propane is suitable for cutting and brazing, but not for welding.



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notadeere

12-12-2007 17:12:03




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 Re: propane instead of acetylene in reply to n8terry, 12-12-2007 15:17:06  
i keep 2 set ups one with propane for wastefull stuff like cutting & the good one acetylene for welding & brazing * i do lots of copper crafts so i need that hotter heat & acet does better but for cutting do it cheaper with prop.



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Mathias NY

12-12-2007 17:09:34




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 Re: propane instead of acetylene in reply to n8terry, 12-12-2007 15:17:06  
Propane is not as hot as Acetylene, as is already mentioned.

Something not mentioned yet is the problems that occur when heating or making heavy cuts with Acetylene. Acetylene can only be removed from the storage tank at a certain rate. When heating or cutting the tank may not be able to keep up with the demand. If this happens a flashback will occur. Propane does not have the flow restrictions the Acetylene has. I guess that would be more of a pro for the Propane...

One of our local gas suppliers offers a mix of Propane and Map (I think) gases. The combination provides a burn temperature higher than that of Propane without the disadvantages of Acetylene.

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Dairy Farmer in WI

12-12-2007 16:44:53




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 Re: propane instead of acetylene in reply to n8terry, 12-12-2007 15:17:06  
the only difference that i can tell with mine is that the tips stay cleaner and ya might go through propane faster then acetylene. otherwise i never weld with a torch anyway and it cuts scrap fine.
DF in WI



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IaGary

12-12-2007 16:17:07




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 Re: propane instead of acetylene in reply to n8terry, 12-12-2007 15:17:06  
The biggest differance in the two that I have seen is: the tips tend to stay cleaner with propane then the acetylene. Tips are easier to clean when you need to also with propane.

But having the right tip for each is helpful also.

When you run out of propane you have many more options for refill. I steal the tank off my grill to save a trip to town.

Gary



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IaGary

12-12-2007 16:17:01




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 Re: propane instead of acetylene in reply to n8terry, 12-12-2007 15:17:06  
The biggest differance in the two that I have seen is: the tips tend to stay cleaner with propane then the acetylene. Tips are easier to clean when you need to also with propane.

But having the right tip for each is helpful also.

When you run out of propane you have many more options for refill. I steal the tank off my grill to save a trip to town.

Gary



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buickanddeere

12-12-2007 16:08:33




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 Re: propane instead of acetylene in reply to n8terry, 12-12-2007 15:17:06  
With LP fuel costs go down and oxygen costs go up. Kind of six of one and 1/2 a dozen of the other.



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Nebraska Cowman

12-12-2007 15:56:06




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 Re: propane instead of acetylene in reply to n8terry, 12-12-2007 15:17:06  
When i went to get acetylene years ago they said my bottle was outdated and they would not take it. So I was going to have to pay a $275 deposit on a bottle. I said no thanks and bought a bigger tip for cutting and have used propane ever since. I can fill my own bottle.



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Michael Soldan

12-12-2007 15:47:29




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 Re: propane instead of acetylene in reply to n8terry, 12-12-2007 15:17:06  
I have used propane for many years, I do brazing and cutting, its hot enough to do both jobs but I know its not as hot as acetylene, a whole lot cheaper. When you are brazing the difference between 1800 and 2500 degrees doesn't mean much, the flux works the brazing flows and the weld is made just as good. There are welding tips and cutting tips for propane that make it work even better.



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x22

12-12-2007 15:45:59




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 Re: propane instead of acetylene in reply to n8terry, 12-12-2007 15:17:06  
You can't weld with propane.



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rrlund

12-12-2007 15:43:38




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 Re: propane instead of acetylene in reply to n8terry, 12-12-2007 15:17:06  
I use propane. You have to use a different tip to get enough heat. I got mine at the welding supply where I get my gasses.



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TominKy

12-12-2007 15:39:49




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 Re: propane instead of acetylene in reply to n8terry, 12-12-2007 15:17:06  
There's a good thread about this on the Tool Talk board. It's on the first page, from 12/10, look for a thread titled ( little help ) by Fawteen.
If I had more time I'd put it on here for you, but gotta go to work and it's easy to find.
Tom



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leo ackey jr

12-12-2007 15:27:49




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 Re: propane instead of acetylene in reply to n8terry, 12-12-2007 15:17:06  
acetylene burns hotter



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Allan In NE

12-12-2007 15:26:26




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 Re: propane instead of acetylene in reply to n8terry, 12-12-2007 15:17:06  
My torch is propane.

I'm not a great big "torch welder" either, but the big boys say the acetylene is better. Dunno.

I know the darned propane is a heck of a lot hotter. Rosebud sure takes a lot of oxygen and the cut head will slice thru a railroad rail, no problem.

Works just fine for me.

Allan



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135 Fan

12-12-2007 21:11:07




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 Re: propane instead of acetylene in reply to Allan In NE, 12-12-2007 15:26:26  
Propane has more BTU's than acetylene and is why it is a good home heating fuel . Acetylene has a low BTU rating but has a much hotter and more concentrated flame. Mapp gas is kind of in the middle of the two. If people are happy with what gas they use, there shouldn't be any reason to change. If you ever get a chance to try a different gas might surprise you or might not. I'm fortunate to have used a bunch of different gasses for cutting. I looked on a web site that sold Chemtane 2 gas, that I've used. It had a bunch of mumbo jumbo and chemical terms and they had a video that was supposed to show how fast it would cut. I couldn't believe they had "that" video. It was more of a reason not to use it. The guy cutting left more slag on the bottom of the cut than I've ever seen. The video was under Advanced Industrial supply if you want to see some bad cutting. I didn't like the gas too much myself when I used it. Dave

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