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Tractor Talk Discussion Forum

Cogs for double-pitch roller chain

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nballen

01-08-2007 15:46:22




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Gary,

When I saw the pictures on your last post, I thought I would ask this question -

Is there a rule of thumb for the cog diameter when using a standard-pitch cog for double-pitch chain?

A couple weeks ago, I was running a spreader and the original cog on the pto shaft (NI spreader, #60 double-pitch chain) let loose.

The proprietor at one of the bearing shops we stopped at mentioned that a double-pitch chain would tend to "climb" on a cog (sproket?) with an even number of teeth, if the cog is above (below?) a certain diameter.

So we dutifully kept searching until we found a cog with an odd number of teeth (31 it turned out).

Have you heard anything like this before? My neighbor has dealt with this gentleman for ~15 years, and he has a good reputation.

Thanks for any (and all) input.

Nathaniel

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nballen

01-09-2007 08:08:47




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 Re: Cogs for double-pitch roller chain in reply to nballen, 01-08-2007 15:46:22  
Thanks guys.

Walt,
This strange idea came from the fellow at the local Kaman Bearing house. He is believable and reliable. Being a young sprout, I've found its often VERY worthwhile to listen to my elders, who have "been around the block".

Gerald,
I can see the logic of "wear every tooth", makes sense to me. Of course, we could always shift the chain by one tooth and wear a different part of the even-tooth sprocket. (Like we'd remember to move the chain!)

Rod,
In my case, the chain and the other sprocket appear in fine shape. We purposely went to a standard pitch sprocket for three reasons - price, availability, and future flexibility. The double-pitch chain rides in the standard pitch sprocket just fine, in the future (if the other sprocket fails) we will upgrade to standard chain.

Don,
Thanks for clarifying the terminology. I just knew better than to call it a pulley or shiv. (grin).

Nathaniel

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RodInNS

01-09-2007 09:53:07




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 Re: Cogs for double-pitch roller chain in reply to nballen, 01-09-2007 08:08:47  
Nathaniel,

Nothing wrong with respecting your elders. That said, I know an older fellow around here that's worked around equipment all his life both repairing and designing stuff. Very very smart man, and I've got a lot of respect for him too... but he does make mistakes from time to time, the same as I do. We got into a discussion about eccentric locking collars one day, and which direction they're to be locked. He said against the direction fo rotation. I said in the direction of rotation (I knew because I'd read a chart on that very subject at the bearing supplier days before.....) Came up because he locked a bearing against, and the collar went AWOL. So... we don't all know everything, even when we're old.

Rod

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nballen

01-09-2007 08:10:46




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 Re: Cogs for double-pitch roller chain in reply to nballen, 01-09-2007 08:08:47  
Ummm....
Make that "sheave".

Nathaniel



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Don-Wi

01-08-2007 23:47:16




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 Re: Cogs for double-pitch roller chain in reply to nballen, 01-08-2007 15:46:22  
Just refer top them as sprockets (w/ teeth), it's easier.(had me confused for a little bit) I used to work at a sprocket shop and never heard of anything about using odd numbered sprockets with the double pitch. We would just cut another 2060 or whatever they brought in, or we'd replace them with the standard sprocket on both ends and then they'd use a regular pitch chain.

I can see why a guy would want to use an odd numbered sprocket if mix'n and match'n for wear purposes, but it woun' affect the shain wanting to climb. That's just a stretched chain that wears on the outside of the tooth instead of the root diameter where it's supposed to ride.

In the even a chain is stretched and is allowed to wear the sprockets up on top, you gotta replace the whole works because it wears the sprockets so that a new chain would ride up on them, and the new chain will soon be stretched just like the old one. If the sprocket is worn more on the bottom, you can ussually get away with just replacing the chain once, then chances are it'll be too far gone the next time. Since I've worked there, I've replaced many a sprockets on our farm with new ones, especially the AGCO equipment (Mainly New Idea) with new ones form work because we made them for AGCO, for both new machines in production and for the parts counter support on older ones.

I no longer work there, but I'm still freinds with the owners and stop in now & then for a new sprocket or 2.

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RodInNS

01-08-2007 18:54:10




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 Re: Cogs for double-pitch roller chain in reply to nballen, 01-08-2007 15:46:22  
I've got to ask this: if somebody has standard pitch sprockets now, why on earth would they go to the trouble of using a double pitch chain?
The tooth count has nothing to do with the chain climbing the sprocket. If you do go changing the tooth count on the sprocket, then you're going to set the drive ratios off, which may create other problems for you. Select the sprockets to maintain the correct drive ratios, and use the largest size that will easily fit in the space, also considering the cost.... If it was me I'd go with standard pitch chain because around here it's near impossible to find the double pitch without ordering it, which isn't much good when it's broken. Just don't worry about the tooth count beyond maintaining the correct ratio.

Rod

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Gerald J.

01-09-2007 09:10:32




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 Re: Cogs for double-pitch roller chain in reply to RodInNS, 01-08-2007 18:54:10  
The equipment manufacturer probably used double pitch chain because by the foot it was cheaper than single pitch chain because it has half the pieces per foot (the double pitch chain). And if the maker was big enough, casting sprockets with double pitch was a good enough product. And I know I have IH planter sprockets that were cast and only the bore was machined, not the sprocket. Then there may be a slight argument that the double pitch chain will handle trash a little better.

I see in my Shoup catalog that it depends on the source and the size whether double pitch chain is cheaper than single per foot. Its true sometimes and in manufacturing quantities is more likely to be true.

Gerald J.

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Gerald J.

01-08-2007 17:16:57




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 Re: Cogs for double-pitch roller chain in reply to nballen, 01-08-2007 15:46:22  
One feature of using the odd number of teeth with the double pitch chain is that every tooth will be used giving twice the wear. And if the number of links isn't a multiple of the sprocket teeth, a different chain pin will hit each tooth evening up the wear more.

Gerald J.



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Walt Davies

01-08-2007 16:36:42




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 Re: Cogs for double-pitch roller chain in reply to nballen, 01-08-2007 15:46:22  
You have either the wrong size of sprocket or the chain is stretch to far. The number of teeth on the sprocket have nothing to do with your problem.
Walt
PS I wonder where people get these funny Ideas from?



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IaGary

01-08-2007 15:56:37




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 Re: Cogs for double-pitch roller chain in reply to nballen, 01-08-2007 15:46:22  
Don't know about the odd number helping but both of these original 2060 spockets had 15 teeth.

The new one will be regular 60 with 30 teeth and #60 chain.

Twice as many cogs to pull on in my mind.

Gary



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nballen

01-08-2007 16:12:33




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 Re: Cogs for double-pitch roller chain in reply to IaGary, 01-08-2007 15:56:37  
So you are replacing both cogs and the chain?

That would make sense to me.

I could see problems from using old chain on new cogs...

We couldn't figure how the number of teeth (as long as we were close to the original) would make a difference. We put the odd-tooth cog on and it worked fine, even with the old chain.

Nathaniel



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Easy1

01-08-2007 16:44:57




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 Re: Cogs for double-pitch roller chain in reply to nballen, 01-08-2007 16:12:33  
I have heard of this odd teeth rule too, but I can't remember the reason, and I just spent 1/2 hour looking thru my Machinist Handbook. I think it has something to do with the clearence between the drive gear and the driven gear - If the gears were both even, there would be interfernce. I don't know shuut about spreaders, but have seen special machines that use chain drive.



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massey333

01-08-2007 17:11:15




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 Re: Cogs for double-pitch roller chain in reply to Easy1, 01-08-2007 16:44:57  
The rule(idea)is you only use a tooth every other time on odd teeth sprockets with double pitch chain where with even tooth you would never use half the teeth.



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IaGary

01-08-2007 16:22:35




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 Re: Cogs for double-pitch roller chain in reply to nballen, 01-08-2007 16:12:33  
Guess I didn't mention that The other spocket is bad also and will replace both with #60 spockets.

Gary



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