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John T,,

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ChadS

09-22-2006 06:50:36




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I have a question for you! I have all electric in my home,, 100 amp service,,, but my home requires 200 amp service, due to the electric furnace. It will pull 75-90 amps just to get the furnace to start up the first time,, before I had been able to run the whole home on the 100 amp service,, with a new breaker,, recently had a real bad elecrical storm, lightning everywhere, and I belive the meter pole got hit, or somehwere close, cause now the max amp I can get out the whole 100 amp service is about 40 amps max, then the main breaker at the meter trips and shuts it all off. Im wanting to upgrade the wiring to the furnace only,, by adding a second 100 amp line just to the furnace. Question is,, do they make a 115-120 amp breaker that can fit in the place of a standard 100 amp breaker, or do I have to put in a whole new breaker box able to hold a different style breaker, or do you think a single 100 amp would do the trick? What kind of wire should I use? Double ought? tripple ought? it needs to be pretty heavy,,, any thoughts of how to do this right? also,, if I did have 2 leads to the home instead of one, and splitting up the amp load, could it drop my electric bill cause Im not trying to overload one line?

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John T

09-22-2006 08:09:31




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 Re: John T,, in reply to ChadS, 09-22-2006 06:50:36  
Chad, FIRST THING you gotta do is check with your Electric Utility Provider cuz I dont envision them real willing to provide you with TWO 100 amp services. The normal utility procedure is to use a single meter base (100 or 200 amp) and then a 100 or 200 amp main service entrance panel fed from the pole with EITHER 100 or 200 amp wire. If you only have 100 amp wire ran to your home, you cant create a situation where you overload those existing feeders beyond 100 amps you know..... ..(but it sounds like youre already well aware of that)

NEXT FIRST THING lol you gotta get the utility out to check the meter base n service entrance, they ought to do that for free versus you hiring an electrician, you may have a fault or a bad neutral connection or something after that storm, or maybe the problems out on the pole or pad mount, again the utility's responsibiity????? ?????

NOWWWWW WWW heres the deal on Panelboards.... If you have say a main 100 amp panel with a 100 amp main breaker,,,, the typically largest branch circuit breaker would be maybe 70 amps or so NOT 100 THE SIZE OF THE MAIN. Similar, if you have a 200 amp panel with a 200 amp main breaker, then you could indeed use a 100 or 120 amp or larger (as required but still as upper limited by the panelboard) branch circuit breaker to feed that furnace.

MY QUESTION IS how you gonna get the feeder wires from the pole transformer or pad mount for that "Extra 100 amp service" you want ??? Around here if youre alllll ll electric the utility will furnish n trench the wires from the transformer to the meter base but if not youuuuu uu furnish n run the wires from the transformer. Regardless who does it, youre gonna need aeiral twisted triplex or UF twisted triplex from the utility transformer but again, I dont see them liking youre hanging on 2 meter bases THEY ARE WHO DRIVES ALL THESE QUESTIONS

SUMMARY Have the utility out to check that problem,,,,, ,,,, ask if they are willing to furnish you another seperate 100 amp (or larger if needed) service from their transformer (regardless who runs the wire),,,,, ,,,,if NOT then you gotta break down n upgrade the wires n meter base n service entrance panel to 200 amps and sub feed the furnace with a 100 or 120 or so amp branch circuit breaker,,,,, ,,,If they ARE willing to let you run another 100 amp service from their transformer, see who has to furnish the wires and who has to run it .... In that situation you would need a utility provided meter base,,,,, ,a main service entrance disconnect (within 10 feet from entrance) and/or service entrance panelboard. I kinda see the 100 amp furnace service as a main breaker ONLY not any panelboard right????? ??

NOTE if 100 amps is in doubt, you can always run a 150 amp service for the furnace you know!!!!! !!!!! !!!!! !!!

FINALLYYYYY YY if they say "Hey no problem" heres a 100 amp meter base (or larger) so have at running the wires to our transformer and after inspecting the service entrance we will connect it..... MY QUESTION IS will that 100 amps suffice to feed that furnace WITHOUT tripping the 100 amp breaker??? As far as wire size, if its a long run and/or theres a problem tripping a 100 amp breaker on start up, to reduce voltage drop I would use a wire size LARGER like maybe 1 Gauge Copper (but wire sizing depends on in free air or raceways etc etc) ALSO AGAIN, you could run 150 amps service n bigger wires for the furnace. As my fellow EE friend Gerald points out, the NEC wire sizes are a minimum, so if voltage drops or long runs are a problem RUN LARGER WIRE NO PROBLEMMMMM MMMMM..... ...

Around here and based on my experience an ALL ELECTRIC home ESPECIALLY if an electric resistive furnace NOT a heat pump or geo thermal, a 200 amp service is like the minimum, how you get by with 100 amps ifffff the furnace is straight electric resistive????? You have a resistive electric furnace right????? ?? With only a 100 amp service it seems questionable you could run a pure resistive electric furnace (NOT heat pump/geothermal) in an alllll l electric home..... .....

DISCLAIMER I been longgggg ggg retired as an electrical design engineer and am rustyyyyy on the NEC and am tooooo oo lazy to look up wire sizes etc lol sooooo ooo dont bet your life on any of this versus what a current practicing electrician or engineer might tell you buttttt ttttt tt regardless, its really what the Utility Provider tells you that counts, they will NOT hook up unless n until it meets THEIR requiremets as far as wire size n 100 or 150 amp service n seperate services etc sooooo ooooo CHECK WITH THEM FIRSTTTTT TTTTT

Still hope this helps provide some basic guidance, best wishes, God Bless, stay safeeeee

John T Nordhoff in Indiana long retired EE

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ChadS

09-22-2006 10:08:17




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 Re: John T,, in reply to John T, 09-22-2006 08:09:31  
Let me elaborate, Remc around here, they will put in service, which basicly means, they can get you off the road 125 feet, then after that, you pay to have your service connected, or wire it up yourself,, if you have the skills,, The meter, has a large breaker box right below the meter box,, a 400 amp service to feed the electrical demands of a grain bin, which is seperate from the house, but still under the same meter. What Im thinking is, since the main house breaker is below the meeter in this large breaker box, I can add another 100+ amp breaker and run a second line to the house, but into the furnace, so the furnace has its own wireing, and its own breaker away from the basic house circuit. On how I got the entire home with the furnace to run on a single 100 amp service,,, I dont know how,, it handles the amperage load, but it did,, I had an amp probe at the breaker box in the house, and at the pole,, surprizingly the whole thing pulled about 75 amps with the furnace running,, basic appliances,, deep freezer. fridge, etc etc,, the firnace is a Intertherm, has 4 heating grids, I unhooked the number 4 grid to keep it from going up to the normal 85 amp draw it normally takes to make the furnace run long enough to reach all of its limit switches to cycle,, it works great like this,, but this time, it could not get the breaker to hold it when it kicked up to the last stage to kick the high limit,,, which is around 65 amps with one grid shut down,, thats what gave it away that the breaker may have got struck by lightning. Ive known ever since I installed the furnace,,, that the service was inadequate, but I never got a chance to redo anything to make it better, safer and more efficient. I do belive that 100 amps is plenty, because it only holds up to 85-90 (all 4 grids working) for a short period of time, then it will shut off a grid and run less cause it had the chance to fully cycle on the first run. I dont run it with all 4, only 3 so it keeps the peak spike to around 65,, add the house to that, and at the same time, its really pushing the breaker to its peak, and thats not good. I think the problem is on my end,, but, I think Ill call em and have them check it all out before I do anything,,, Ive been around electrical for quite some time,,,, 4H, and I worked for a Millwright comapny, we put in "new at the time", GSI grain dryers, had to wire em up when possible. Never got shocked,,, never want to,, did that for years, now just relizing that what ive learned in the past is pretty useful,,, hopefuly. Great reply!! Alot of good info, and while Im wating for remc,, Ill read thru about 20 more times, and make sure I have not missed anything. Chad

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John T

09-22-2006 10:56:24




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 Re: John T,, in reply to ChadS, 09-22-2006 10:08:17  
Chad, Thanks for the feedback, UNFORTUNATLEY now knowing you already have 400 amps worth of wire to that first service MOST of what I yakked about below isnt applicable BUT FORTUNATELY it now sounds like YES it ought to be feasible to simply use a 100 (or 125 if required but I seriously doubt thats needed) amp breaker to feed that furnace seperate so it dont have to be fed from that 100 amp household panel..... . I would still use a 2 pole blade type 100 amp safety switch (fuzed or non fuzed) right at the furnace for disconenct n safety purposes. The one thing I CAN NOT tell you not being there is how to wire n sub feed any new furnace breaker off your 400 amp disconnect, that depends on just whats all there n how much physical rooms available, thats a good question for your utility guys when they are there, I was never comfortable using those feeder tap rules n exceptions grrrrr rrrrr r. Again, I would still oversize the 100 amp wiring since voltage drop or tripping current might be an issue, No. 1 copper having THWN insulation with not more then 3 conductors in a raceway in free air is good for at least 110 amps and it dont hurt to oversize the wire if theres any doubts.

As far as energy savings, its wasted energy to heat (I squared R losses) when theres heavy current and/or undersized wires so trying to balance the Phase A and B loads in all that mess and big wires can help to some extent. Im unsure if or how your utility may or may not penalize you for a poor power factor from big motor loads but if its an issue, they make power factor correction capacitors you know. The pure resistive furnace, however, is NOT a problem there.

Let us know

John T

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old

09-22-2006 07:32:06




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 Re: John T,, in reply to ChadS, 09-22-2006 06:50:36  
Ever since 1992 I have run my house on a 100 Amp braker but it calls for a 200 amp one and I have never tripped my braker. My self I prefer you under amp when I can as it will save things if something goes wrong. Now it that braker has always worked for you I would just replace it since it probably took a hit from the storm and thats why your haveing problem

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Gerald J.

09-22-2006 07:28:00




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 Re: John T,, in reply to ChadS, 09-22-2006 06:50:36  
If the breaker on the pole trips at 45 amps, its damaged.

Whether a marginally larger breaker can be put in the box depends on the maker and part number for the box. Some makes can, some can't. Often the lowest bid box is compact and doesn't have room for bending larger conductors into place. And that problem is made worse by using aluminum wire since copper is probably not affordable these days.

Electrically, running a separate line from the pole (with its own breaker) for the furnace would work but I don't think its NEC approved because it would be safer for the house to have only one disconnect. And at the pole the power company needs to have 200 amp meter loop and enough transformer to support that load.

Having larger wires will get more of the energy you pay for to the house instead of warming outdoors with power lost in the wires and for thermostatically controlled loads like furnace, oven, and water heater may reduce the energy costs a couple percent. But not enough that you can prove it in the noise of variations in use brought about by weather.

The minimum wire size needed depends on the length of the service run, but there's nothing wrong with going a size larger if it will fit the conduit and the lugs on the breakers and you can afford it.

Gerald J, electrical engineer

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ChadS

09-22-2006 10:18:57




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 Re: John T,, in reply to Gerald J., 09-22-2006 07:28:00  
The whole service is a 400 amp service,,, needed to supply the grain bin, dryer fans, stirator, unload augers etc etc,, mainly for the dryer fans,,, The disconnect, is a 400amp box, with the grain bin going coming right off the disconnect,, and has its own breaker box near the bin,, The house, has a 100 amp breaker in the box, right under the disconnect,,, I have 2 breakers in the box,, 100 amp for the house, and a 15 amp for the well pump. Ill tell ya,,, ever since we had the 400 amp service was installed, the bill has gone up considerably,,, maybe they are making me pay for the huge transformer or something,, HAHAHA!! Used to be in the area of 40 bucks a month, now its over 150 for an average,, and nothing more was changed, other than the addition of the electric furnace,, but Im aware of what the cost to run that is,,, but that cost is during the summer months, with one small 110 AC.

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John M

09-22-2006 14:15:33




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 Re: John T,, in reply to ChadS, 09-22-2006 10:18:57  
needed to supply the grain bin, dryer fans, stirator, unload augers etc etc,, mainly for the dryer fans,,,

So whats your problem with the power bill? Sound pretty good to me.I personally think you dont have a big enough service for a totally electric home.(Not bashing on you at all,just donr see what he complaint is on the power bill)



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Gerald J.

09-22-2006 10:45:59




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 Re: John T,, in reply to ChadS, 09-22-2006 10:18:57  
For sure you ARE paying rental on a bigger transformer, a bigger meter, and a bigger fraction of the power plant with the 400 amp service to the bins.

My bills (one coop and one investor owned utility) are separated into an equipment charge and an energy charge. The equipment charge is the rent on the transformer, power lines, meter, and power plant fraction, while the energy charge is only for the energy used. At the farm, my outside light quit working and the energy part of the bill went to nearly zero while the fixed costs remained the same.

You have a connection actually wanting THREE services. One for the bins (to make their cost easily deducted), one for the house, and a third for the heat, each with a separate meter. In some utilities (my coop for one) running the heat on a separate meter gets a better rate. A significantly better rate. Ask your utility about their electricc heat rate. My coop has a couple, better if you have a back up furnace (gas or oil) so they can interrupt your furnace load, but the investor owned utility doesn't have an electric heat rate.

Gerald J.

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John T

09-22-2006 08:15:27




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 Re: John T,, in reply to Gerald J., 09-22-2006 07:28:00  
Gerald, I always feel better when you, a practicing engineer, basically agree with my "old retired" lol opinions..... Looks like we BOTH have serious doubts as to the utility (or NEC) allowing two services to his home?????

Hope we meet again at some tractor show, its been tooooo long

Take care, John T



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van robinson

09-22-2006 07:14:46




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 Re: John T,, in reply to ChadS, 09-22-2006 06:50:36  
Problem could be a weak breaker. Can"t member if a 120 A breaker is made, but I dont think so. If the breaker box is rated for 100A, then you will need a new 200A box. Also, the electric bill will be the same, weather you use one meter box or two. You are charged by how many kilowatts you use, not by how much you load a line.



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