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Wire Gauge sizes

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JD Jim A.

09-29-2004 19:27:34




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Is there a sure-fire way to determine what gauge of wire to use in different situations? For example, You've got a 12-volt system, you run 10 feet of 14-gauge wire. How can you figure out the safe amount of amperage that can be run through it?




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Gerad J.

09-30-2004 19:18:57




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 Re: Wire Gauge sizes in reply to JD Jim A., 09-29-2004 19:27:34  
By National Electrical Code definition, #14 wire is rated at 15 amps. That is based on the heat generated in that wire by that current. And very long tradition. Some high temperature insulations could survive 20 amps or more, but the rule is 15 amps for #14.

At 12 volts, you might want to keep the load down to 10 amps on that 10 foot run, else the voltage drop will be excessive and the lights a bit dim.

Remember that a lamp draws about 15 times the rated operating current initially, so 15 amps of lamps are going to try to draw 225 amps. You need relays and switches rated for that tungsten surge or they will be fried rapidly.

The ONLY time a wire is too fat is when it won't go in the connections at the ends. A fat wire saves electrical energy (at the cost of fuel to move it around on the tractor, truck, car, and airplane).

Gerald J.

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Ben in KY

09-30-2004 11:34:21




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 Re: Wire Gauge sizes in reply to JD Jim A., 09-29-2004 19:27:34  
Here is a nice site for 110V wiring size calcualtions. It does not relate to your question but a nice bookmark to have for AC wiring. There are also slight variations depending on insulation type and whether in conduit or not, but this gets you very close for 110v ac applications.



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john in la

09-30-2004 07:24:51




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 Re: Wire Gauge sizes in reply to JD Jim A., 09-29-2004 19:27:34  
Hope you have learned about posting a electrical question.
While we now know every thing we wanted to know about
Ohms Law
Coulomb's Law
Newton's Laws
Kirchhoff's Current Law
Norton & Thevenin equivalent
And every other law.
If you are like me you still do not know what amperage of lights you can run on 10 ft of 14 ga wire on a 12v system.
T-Bone has the only usable information in this whole thread. At least for a dummy like me.

You guys got to explain it stupid people terms for some of us.

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Allan in NE

09-30-2004 08:08:57




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 Re: Wire Gauge sizes in reply to john in la, 09-30-2004 07:24:51  
Now John,

I've always admired a man who can tell me to go straight square to he!! and at the same time, make me look forward to the trip.

Ya shoulda been a politician! :>)

Allan



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Coloken

09-30-2004 06:38:08




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 Re: Wire Gauge sizes in reply to JD Jim A., 09-29-2004 19:27:34  
So is that steel wire running about 100 feet to my yard light safe? There is two strands, and do the barbs have any effect?



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Allan in NE

09-30-2004 06:46:03




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 Re: Wire Gauge sizes in reply to Coloken, 09-30-2004 06:38:08  
Ken,

No, no! no! You've got it all wrong!

The wires with the barbs are your telephone line.

Geeze! Everyone knows that! :>)

Allan



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thurlow

09-30-2004 09:28:46




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 Re: Wire Gauge sizes in reply to Allan in NE, 09-30-2004 06:46:03  
How do the barbs affect AM radio reception? When I was (much) younger, I had a '64 Dodge pick-up and somehow managed to break off the antenna; stuck a piece of 12 and a half gauge barbed wire in the hole; used it that way for about 2 years; worked better than with standard antenna.....



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txblu

09-30-2004 13:10:33




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 Re: Wire Gauge sizes in reply to thurlow, 09-30-2004 09:28:46  
Probably you accidentally matched the output (impedance) of the radio and got a better signal transfer. Musta cut it to the right length.

Mark



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txblu

10-01-2004 05:59:59




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 Re: Wire Gauge sizes in reply to txblu, 09-30-2004 13:10:33  
Remember when I got my drivers license. Mom let me use her car (big mistake). It was a '51 Ford Custom with a Ford-O-Matic transmission.

First thing I did is went to the radio shop in town and got the AM radio fixed.....had to have those tunes. Now I like peace and quiet.

The vibrator died. Cost $5 parts and labor. For a guy making 50 cents an hour (at a gas station) that was a lot of money.

Mark

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Allan in NE

09-30-2004 13:30:39




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 Re: Wire Gauge sizes in reply to txblu, 09-30-2004 13:10:33  
Now Mark,

You know darned well that they didn't have FM radios in those old 64 Dodge trucks.

(Boy, hope I don't start another arguement)

Allan



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thurlow

09-30-2004 15:46:44




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 Re: Wire Gauge sizes in reply to Allan in NE, 09-30-2004 13:30:39  
Right you are; it was AM (morning???) radio only.....



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Allan in NE

09-30-2004 09:43:47




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 Re: Wire Gauge sizes in reply to thurlow, 09-30-2004 09:28:46  
Well,

Of course it did, silly rabbit!

You were receiving in cattle country.....a very simple deduction. :>)

Allan



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txblu

09-30-2004 07:23:19




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 Re: Wire Gauge sizes in reply to Allan in NE, 09-30-2004 06:46:03  
We are havin fun.



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Allan in NE

09-30-2004 08:06:21




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 Re: Wire Gauge sizes in reply to txblu, 09-30-2004 07:23:19  
We be rockin' now!

Hey! What's all these electricians doing in here anyway? Ha!



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Willy-N Retired now

09-30-2004 10:22:29




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 Re: Wire Gauge sizes in reply to Allan in NE, 09-30-2004 08:06:21  
I closed shop and retired to do things I enjoy more now, like working on old Iron. After 30 plus years it get old needed a change. Mark H.



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txblu

09-30-2004 08:09:05




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 Re: Wire Gauge sizes in reply to Allan in NE, 09-30-2004 08:06:21  
Beats me.



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Dick A

09-30-2004 06:00:49




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 Re: Wire Gauge sizes in reply to JD Jim A., 09-29-2004 19:27:34  
I resent that comparison to the USN.



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MarkB_MI

09-30-2004 03:59:14




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 Re: Wire Gauge sizes in reply to JD Jim A., 09-29-2004 19:27:34  
There are two things to consider: ampacity and voltage drop.

Ampacity is the absolute maximum current that can be safely conducted by the wire. It is a function of wire gauge, wire material (copper versus aluminum) and the insulation temperature rating. It also varies by the particular application. The National Electrical Code has tables to determine ampacity for a given conductor in a given application.

Once ampacity has been determined, then voltage drop should be calculated. Generally voltage drop should be no more that 2 or 3 percent of the input voltage. Voltage drop is usually not an issue for short distances. You can look up voltage drop in the NEC tables, or you can calculate it if you know the resistance per foot of the particular conductor, using ohm's law (V=IR, where voltage drop is equal to the current times total resistance). If the voltage drop is excessive, then a larger gauge must be used than is required to meet the ampacity.

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Allan in NE

09-30-2004 05:21:14




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 Re: Wire Gauge sizes in reply to MarkB_MI, 09-30-2004 03:59:14  
Hi Mark,

Not trying to be argumentative, but it sounds to me like you are either quoting some 6am coffee table chatter, a jeep-load of drunken sailors returning to ship, or quite possibly (and more probable) you are getting your information from off the Internet? :>)

There just is no such word in the English language as “ampacity”. The ability to conduct an electrical current through any given medium is defined as conductance.

When applied to a parallel circuit, voltage drop across any and all legs will always be equal to that of the input voltage. Likewise, across a series circuit, voltage drop will be equal to the sum of its individual component’s voltage drops, but will still always be equal to that of that original input voltage.

Further, Ohm’s Law is written: E=IR.

Have a good one,

Allan

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MarkB_MI

09-30-2004 15:18:45




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 Re: Wire Gauge sizes in reply to Allan in NE, 09-30-2004 05:21:14  
Hey Allen,

For what it's worth, I had never heard of ampacity until I started reading the NEC. This is in spite of the fact that I've got a piece of paper that says I'm a degreed electrical engineer.

I realize that I should have explained "voltage drop" a little better. I rushed a bit because I needed to get to work. You are correct, the sum of the voltages in the circuit equals zero. If my explanation confused anybody, I'll be happy to give a better one.

As for "E=IR" versus "V=IR", it just depends where you went to school. For electrical engineers, voltage is "V" not "E". (Actually, we use little "v" when we're in the time domain and big "V" when we're in the frequency domain, if you want to get picky. Whatever.) Any chance that you learned your electronics at a little place outside Memphis?

Best regards, mark

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thurlow

09-30-2004 15:50:34




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 Re: Wire Gauge sizes in reply to MarkB_MI, 09-30-2004 15:18:45  
"little place outside Memphis?" As in Millington NAS??? Just a piece down the road from me...



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Dick A

10-01-2004 06:20:33




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 Re: Wire Gauge sizes in reply to thurlow, 09-30-2004 15:50:34  
Ah yes Millington, including the trips to the Brass Rail in Memphis,among other lively spots.



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RAB

09-30-2004 08:41:32




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 Re: Wire Gauge sizes in reply to Allan in NE, 09-30-2004 05:21:14  
Your last point should perhaps be qualified to include the internal resistance of the cell or battery. Internal resistance can probably be ignored for a lead-acid battery in this case but must not if you are using some other cells. That is if E=IR. If V=IR, then we have a slightly different meaning, don"t we? Have fun and don"t confuse the poor chap!
Regards, RAB



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txblu

09-30-2004 09:19:08




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 Re: Wire Gauge sizes in reply to RAB, 09-30-2004 08:41:32  
I was taught that E was field intensity and V was voltage.

Kinda like holes and electrons. Depends on who's doin the talkin.

When in the service, they taught electrons. Made a lot of sense for repair work.

In college, they taught holes which made a lot of since for a person designing something.

So, in technical discussions, I'd either have to figure out what the other guy was talking about or ask him. Hole or electron flow.

Mark

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Allan in NE

09-30-2004 09:38:32




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 Re: Wire Gauge sizes in reply to txblu, 09-30-2004 09:19:08  
Mark,

Good point. Is electron flow positive to negative or is it really negative to positive?

A double standard depending on which profession you are in. Never did understand why the academia insisted on teaching both theories.

The first time I ran up against the transistor gates on a schematic and after dealing with the Raytheon stuff for so long, it really threw me for a loop…It is hard to adjust one’s thinking into looking at it (and accepting it) in a totally backwards fashion.

Just life, I guess.

Allan

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txblu

09-30-2004 13:08:45




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 Re: Wire Gauge sizes in reply to Allan in NE, 09-30-2004 09:38:32  
You say that and it's true. After 9 yrs in service electronics, academia was a real tongue twister.

But 36 years of it solved the problem.

Mark



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Allan in NE

09-30-2004 09:15:29




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 Re: Wire Gauge sizes in reply to RAB, 09-30-2004 08:41:32  
LOL!

Yep, I read ya on that score, but I 'taint about to delve into that one, as they'd probably stone me or some such thing. :>)

Allan



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txblu

09-30-2004 05:40:19




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 Re: Wire Gauge sizes in reply to Allan in NE, 09-30-2004 05:21:14  
Now Allen, be nice. He did get the main things right, i.e. voltage drop and temp rating of the insulating medium. Course ya gotta consider ambient and raceway fill percentage and whether or not it is a single conductor flapping in the breeze.

Geez we're all Einsteins, just like Pappy said.....a bunch of smart a..... .es. Grin

Oh missed one. The "true rms" value of the AC current is equal to the heating effect of the DC. Course when you get to microwave frequencies, ya gotta consider "skin effect" and stuff like dat.

Mark

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Red Dave

09-30-2004 05:39:51




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 Re: Wire Gauge sizes in reply to Allan in NE, 09-30-2004 05:21:14  
Gee Allan, "ampacity" may not be in your dictionary, but I've worked in the electrical utility industry for close to 30 years and the word is used around here quite often. It is used to describe the ampere capacity of a system or componant. When it is used, everybody seems to know what it means.
Does this mean that I have to go to all the electrical engineers and tell them that what they have been saying all these years is wrong?

E=IR vs V=IR is kind of petty.

On the plus side, you are completely correct on Kirchof's laws.

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Allan in NE

09-30-2004 06:04:52




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 Re: Wire Gauge sizes in reply to Red Dave, 09-30-2004 05:39:51  
Geeze you guys,

Ya mean I should have had my coffee first before engaging my mouth? Darn, I did it again! :>)

Now about this word: "ampacity". Must be some kind of an industry 'insider' word then; I dunno, I don't work in your line of business.

I do however, have access to every English language dictionary ever printed and pay something on the order of $700 a year on real-time spell checkers because this is "my" line of work (neat, correct, clear and comprehensible documents).

If "Ampacity" is indeed a word, I sure can't find the dude and further, having been to almost every electronic school under the sun, I’ve sure never heard of the term.

Must be an electrician thing or something? :>)

Like I say tho, I’m old too. Thanks for the heads up,

Allan

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Vern-MI

09-30-2004 07:25:02




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 Re: Wire Gauge sizes in reply to Allan in NE, 09-30-2004 06:04:52  
Morning Allen

The following is a definition from the National Electrical Code-1990 Handbook, NFPA, Pg. 11 Article 100(my latest copy)

"Ampacity: The current in amperes a conductor can carry continuously under the conditions of use without exceeding its temperature rating".

They also have Ampacity tables in Article 310 of the same book for reference.

This was my bible for several years and before I acquired it I had nothing but grief trying to get machinery built for use in Ford Transmission plants.

Vern

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Stickler

09-30-2004 07:19:18




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 Re: Wire Gauge sizes in reply to Allan in NE, 09-30-2004 06:04:52  
Sorry Allan, but Ampacity = Current-carrying Capacity. It is a term widely used in the electrical industry. (yes, I work in said industry too, I operate a hydro-electric gernerating stations and HVDC converter stations) The NEC and the Canadian Electric Code include tables for allowable ampacities for various types of insulated and non-insulated conductors.

from:
Standard Handbook for Electrical Engineers
Fink & Carroll Tenth Edition 1969
McGraw Hill ISBN 07-020973-1

Current-carrying Capacity (Ampacity). As the conductors of an electrical wiring system offer some resistance, a current-carrying conductor dissipates heat. Under practical conditions of installation and operation the temperatures reached must not result in the destruction of the insulation or risk to surrounding materials.

snip, they show tables taken from the NEC here

Allowable ampacities for insulated conductors are based upon an allowable temperature rise above an ambient of 30°C, 86°F.
Allowable ampacities for copper conductors and aluminum conductors in accordance with the temperature rating of the insulation are given for installation in conduit and for installation in free air.

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txblu

09-30-2004 08:08:32




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 Re: Wire Gauge sizes in reply to Stickler, 09-30-2004 07:19:18  
Now ain't that sumpin. Between the 9th (mine, 1957) and 10th (yours, 1969)editions, McGraw decided to up their vocabulary.

Guess it goes to show you, old pfarts need to step aside for the later generation.

Oh well!

Mark

(60 more work days and a wake up. Yeeeeehoooo!)



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Willy-N HERE!!

09-30-2004 07:05:23




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 Re: Wire Gauge sizes in reply to Allan in NE, 09-30-2004 06:04:52  
Just look here used all the time. I also have been a Electrician for over 30 years, used all the time. Mark H.



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Allan in NE

09-30-2004 07:34:53




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 Re: Wire Gauge sizes in reply to Willy-N HERE!!, 09-30-2004 07:05:23  
Hi Willy,

Yes, I get the message.

And, obviously from all the feedback thrown my way, this is an “in house” term that you boys use in your profession.

Guess I should have been aware of the jargon before popping off. :>)

Have a good one,

Allan



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txblu

09-30-2004 07:52:12




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 Re: Wire Gauge sizes in reply to Allan in NE, 09-30-2004 07:34:53  
Well, I've been in electronics since '59 and used resistance, impedance, conductance, admittance, susceptance and never once ampacity. But like you said, it's probably an electrician jargon. Will ask my son. He's a journeyman.

But so what!

Mark

(Just checked in my "Standard Handbook for Electrical Engineers", Ninth Edition, McGraw Hill, 1957..... not there.)



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Willy-N No Biggy

09-30-2004 10:19:06




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 Re: Wire Gauge sizes in reply to txblu, 09-30-2004 07:52:12  
I learn something new every day reading these sites. Just tring to clear up something. It is not Jargon but Terms used in the trade. Even the Manufactures of wire use it. By the way I also am a Journeyman Comercial (22 yrs) Electrician and a Comercial Electrical Administrator along with being a Comercial Electrical Contractor for 13 years. I am still learing things about the trade it changes every day with all the new products being added. Mark H.

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Stickler

09-30-2004 08:48:37




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 Re: Wire Gauge sizes in reply to txblu, 09-30-2004 07:52:12  
In the tenth edition it's under Wiring Design - Types of Conductors. Section 17-31,32

BTW, the answer is 10 amps. I have a slick chart for 12V wire sizes, but it's a word document. Don't know how to post it here.



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T_Bone

09-30-2004 03:54:54




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 Re: Wire Gauge sizes in reply to JD Jim A., 09-29-2004 19:27:34  
Hi Jim,

Here you go!! A DC wire table.

T_Bone



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Pappy

09-30-2004 00:01:01




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 Re: Wire Gauge sizes in reply to JD Jim A., 09-29-2004 19:27:34  
On AC current, you can run 15 amps through 14 gauge wire using a 15 amp circuit breaker. Back in 1904, when we were in school, they said amps is amps. Now, I just can"t wait to hear the educated opinions.



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buickanddeere

09-30-2004 05:45:48




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 Re: Wire Gauge sizes in reply to Pappy, 09-30-2004 00:01:01  
That 15A wire and 15A breaker by both the code book and real world practicallity. Should only be loaded to 80% of max rated on a continious basis.



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RAB

09-30-2004 08:46:41




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 Re: Wire Gauge sizes in reply to buickanddeere, 09-30-2004 05:45:48  
Is that really Buickanddeere? !!! Sorry, I"ll delete this from my computer.
Regards, RAB



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buickanddeere

09-30-2004 21:42:34




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 Re: Wire Gauge sizes in reply to RAB, 09-30-2004 08:46:41  
??? What do you mean? A 15Amp circuit shold only have 12amp continous on the circuit.



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txblu

09-30-2004 07:52:55




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 Re: Wire Gauge sizes in reply to buickanddeere, 09-30-2004 05:45:48  
Hey dude. Haven't heard from you in awhile. Glad yur back.

Mark



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buickanddeere...moose hun

09-30-2004 08:14:37




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 Re: Wire Gauge sizes in reply to txblu, 09-30-2004 07:52:55  
I've been in the far Canadain north away from electricity and telophone lines for the past two weeks. Thought I would give you guys a rest. Shot a 2-1/2 yr bull but the horns were small. Went back to camp with the news and another guy who has been trying for years said."Well I just shot a bull too!!!" Good thing we had two tags. Made for a long day dragging two animals the size of market steers out of flooded bogs. The other had a very decent 51" rack. No road access, just the turbine Otter airplane into camp and boats for local travel around the lakes. Eliminates road hunters scaring away or shooting the moose you just called out from infront of youself.

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txblu

09-30-2004 09:14:01




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 Re: Wire Gauge sizes in reply to buickanddeere...moose hun, 09-30-2004 08:14:37  
Great news. Know you had a good time.

With all the gadgets people dream up, be nice to have something to pack you kill back to the camp.

So what's a Canadian, out of country, two week hunting license (and stamp) for moose worth?

Mark



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buickanddeere

09-30-2004 12:04:35




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 Re: Wire Gauge sizes in reply to txblu, 09-30-2004 09:14:01  
This is an example of a fairly economical priced and service Outfitter. The price goes up with service, guides, American Plan meals, house keepng etc. www.twin-lakes-air.com

The outfitters are hurting after the bunny huggers banned the spring bear hunt. And reduced the number of moose tags due to both anti-hunters within the government and the higher bear population eating more moose calves.

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txblu

10-01-2004 06:04:55




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 Re: Wire Gauge sizes in reply to buickanddeere, 09-30-2004 12:04:35  
Similar problems in Central Texas. When the "bunny huggers" keep the deer hunters from harvesting the crop, they die of starvation.

Now tell me that it makes sense to take a quick kill on a game animal vs let it die a slow death of starvation.

Grrrrr rrrrr rrrrr rrrrr rrrrr .

Mark



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FarmerDave

09-30-2004 05:41:01




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 Re: Wire Gauge sizes in reply to Pappy, 09-30-2004 00:01:01  
AC calculates the same as DC because they measure AC in RMS values. Like he said you can run more current through 75 degree C, THWN, wire than you can 60 degree C, TW, wire.

With only 10 feet I think I would ignore the voltage drop and the difference in isulating properties. I'd get the THWN wire cause IIRC it stands up better to harsh environments. I'd think it was good for 15 Amps and forget it.

Of course you could splurge and run #12. It couldn't make a dollars difference, could it?

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steveormary

09-30-2004 15:00:38




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 Re: Wire Gauge sizes in reply to FarmerDave, 09-30-2004 05:41:01  
#12 wire would be better. You may want to add on something later.

steveormary



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