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Front brakes on a car

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J.A.

09-05-2004 18:39:35




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I know this is a little off topic but I really need some help. I've got a '93 Chevy Caprice that I just finished installing new front brake pads on. I have a shop manual and followed the directions 100%. The left side went fine. When I finished the right side, it seemed like the pads, especially the outer pad, were dragging on the disk a little more than they were before I put the new pads in. I didn't worry about it, and took the car for a five mile test drive. Everything seemed normal, the car didn't pull to the side any worse than it did before. When I got back, I started feeling around, and got quite a bad burn when I touched the disk. Is this normal? Is there any chance I didn't get the outer pad seated?

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Mike M

09-06-2004 07:59:12




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 Re: Front brakes on a car in reply to J.A., 09-05-2004 18:39:35  
One more very common and often overlooked cause of calipers sticking are bad hoses that go to the caliper. A bad hose will not let the pressure back off. Acts very much like a stuck piston in a caliper.



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Bus Driver

09-06-2004 08:56:34




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 Re: Front brakes on a car in reply to Mike M, 09-06-2004 07:59:12  
Last time I had this type brake problem, it was the hose just as MikeM suggests.



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John M

09-06-2004 06:43:37




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 Re: Front brakes on a car in reply to J.A., 09-05-2004 18:39:35  
Having a 95 Caprice I have some experience with this particualr model.First,it does sound like the caliper is sticking but something else Ihad problems with.Did you have the rotors turned or put on new ones?If you put on new ones,go back and check the thickness between the two.Mine did the exact same thing and I replaced the caliper,no luck,still pulling to one side,checked the rotors for propoer thickness and one was just a little thicker than the other,wasnt proprely turned originally.Guy gave me a new one and it matched pefrectly with the other side.Problme solved. I dought that is your problem though as that was a rare occurance.Replace the caliper.

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RB/CT

09-06-2004 05:25:31




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 Re: Front brakes on a car in reply to J.A., 09-05-2004 18:39:35  
I would check the caliper by spinning the wheel, and then have someone in the car apply the brakes, after doing this a few times you should be able to tell if the caliper is working right. Just to add a tip, I use fogging oil, on my emergency brake cables, under the car where you can get at them by the rear axle you will see the e brake cable joints, and spray it in, I have never had one freeze. If you have ABS brakes watch your bleeding procedure as you could have some problems.

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Leland

09-05-2004 23:12:30




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 Re: Front brakes on a car in reply to J.A., 09-05-2004 18:39:35  
There is always a little drag on disk brakes, and will be some heat but if one side is hotter replace cailper bacause if you don't breakes on that side will wear quicker. And new one will pay for it's self in increased fuel milage bacause you got rid of extra drag



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MattOney

09-05-2004 21:58:31




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 Re: Front brakes on a car in reply to J.A., 09-05-2004 18:39:35  
I"d have to agree with the boys saying you have a stuck caliper.

While we"re off the subject :) I have an 87 Ford Ranger with one drum brake on the rear end that likes to constantly tighten. I"ve pulled it apart several times, once I even replaced everything in it, and it still over-tightens. Has anyone ever worked with drum brakes enough to tell me what"s going wrong? The right side works great, but the left side keeps locking up.

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Allan in NE

09-06-2004 04:22:43




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 Re: Front brakes on a car in reply to MattOney, 09-05-2004 21:58:31  
Hi Matt,

Have you checked the e-brake cable on that side? They have a nasty habit of freezin' up.

Just a thought,

Allan



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TheRealRon

09-06-2004 03:54:27




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 Re: Front brakes on a car in reply to MattOney, 09-05-2004 21:58:31  
Easy. Drum brake self-adjusters are often installed incorrectly. They are properly installed as mirror images. In other words, the assembly for the right and left sides are different. One of your is installed backwards.



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Allan in NE

09-06-2004 06:15:50




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 Re: Front brakes on a car in reply to TheRealRon, 09-06-2004 03:54:27  
Mornin' Ron,

Call me thick-headed if you want; but I just don't see how an automatic adjuster can ever, under any circumstances, "over tighten".

If it were to be installed "backwards" (end for end) it would, of course, be totally inoperable.

If a left side adjuster were installed in a right side drum (or the other way around), it would be forever "ratcheting" on the pull-stroke and would not tighten a thing.

But, even if the star wheel were indeed moving on the ‘slop’ stroke, it would be always trying to “loosen” the brakes, because the threads of it’s shaft and barrel are backwards (left vs right sides).

Further, by their very design, an automatic adjuster needs lateral "movement" of the shoe(s) assembly against the backing plate to obtain it's throw.

Additionally, since the adjuster assembly is always located at the secondary shoe, this ‘movement’ has to come as a result of the shoes being applied while the vehicle is moving in reverse.

Take it a step further: If the whole she-bang (backing plate, shoe assembly, and the drum) were switched left to right (which is impossible, because of the e-brake cable mounting), the adjuster would indeed engage during brake application during forward motion (if there were enough movement of the shoe assembly against the backing plate). However, it would still only adjust to the “correct” tightness and would not “over tighten”.

The upshot of all this is that the tighter the shoes get to the drum, the less the adjuster mechanism moves until it reaches a point of not moving at all.

Can ya help me out on this one, 'cause my old pee-brain just can't grab the concept. How could an automatic adjuster ever possibly over tighten?

Allan

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TheRealRon

09-06-2004 08:53:05




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 Re: Front brakes on a car in reply to Allan in NE, 09-06-2004 06:15:50  
Allan,

This is actually a very common problem. Proper operation is for the brakes to self-adjust only when going in reverse. The backwards adjuster is self-adjusting every time the brakes are applied going forward. This causes that brake to drag.

A common cause for this is working on both brakes at one time. The guy gets one right and then does the other one the same way... only it's wrong. Unless you are real familiar with brakes, it's usually best to do one side completely and then do the other.

Ron

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MattOney

09-06-2004 10:36:42




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 Re: Front brakes on a car in reply to TheRealRon, 09-06-2004 08:53:05  
Well I"m still confused, which isn"t hard to do!

This has been a problem ever since I got the truck, so I went ahead and replaced everything last year to see if that would fix it, naturally it didn"t. When I put them together, I only did one side at a time, not starting the other one until the drum was back on the first. That way I wouldn"t use the other one as a reference, get confused, and screw something up.

Now, when Allan said something about installing the self-adjuster backwards, I think by that he means the star wheel. There"s only one way my star wheel can go in and work, otherwise it would be forever loosening and worthless wouldn"t it?

Other than that, the only thing I can tell you is I set it up the way the book tells me to do it for the left side, and it acts just like it used to. A prime example of this is when I first start my truck and put it in drive, it"ll idle down the driveway on its own, then there will be a really loud clunk, and it"ll stop, and after that I"ll have to fight a loaded brake all the way to town.

On a side note, sometimes I"ve noticed when I get to town, do whatever I have to do, and come home, on the way home I"ve noticed sometimes that brake won"t be locked anymore. I would think once it locked, it"d stay locked. What"s the deal with that?

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ChrisH

09-06-2004 17:30:53




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 rear drum brakes on a car OR truck in reply to MattOney, 09-06-2004 10:36:42  
Hi Matt. If you are certain that your emergency brake wasn't hanging up when you installed your brakes, I think I know what's wrong. Your rear brake drum is worn into a "bell" shape. Not out of round, but like a bell-it's diameter is greater on the open face than the hub. When you back up and apply the brakes, that set tightens on a bias and gives the self adjuster room to adjust. If you still have your old shoes, look at them to see if the outside is worn down to steel while the inside still looks new. This happened to me on a '72 Suburban. The wife stopped with the right wheel on ice and couldn't get moving--I adjusted the overtightened adjuster and a week later-the same thing. That got my attention cause winter in Ia. is no time to do brake work in a parking lot. Hope this helps--Chris

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TheRealRon

09-06-2004 11:35:51




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 Re: Front brakes on a car in reply to MattOney, 09-06-2004 10:36:42  
Good for you! You used the right approach.

Your symptoms are classic for a reversed self-adjuster. The brake on the bad side is self-adjusting with each brake pedal application going forward. Bad news.

The reason it loosens up after a time is you are simply wearing the drum away.

Wrong/damaged/reversed shoes can also cause this but it's time to stop guessing.

Take it to a brake pro and explain everything you did. Let him fix it. If he offers ceramic (Dura-Stop) shoes for that model, let him install those.

Someone else pointed out (correctly) that brakes are too important to be fix by "trial & error". You've reached the limit of what you can do and there's no shame in that at all.

Be safe, and let us know what it was when you get it fixed!

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Allan in NE

09-06-2004 09:15:16




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 Re: Front brakes on a car in reply to TheRealRon, 09-06-2004 08:53:05  
Hmmmm,

I'll be darned. Never heard of that one.

But, there's a whole lot I haven't heard about. :>)

Later,

Allan



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Steve Crum

09-05-2004 20:45:22




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 Re: Front brakes on a car in reply to J.A., 09-05-2004 18:39:35  
I just replaced the fronts on both my 93 coupe Deville and 92 Eldorado. Before you start changing parts trying to get lucky and solve the problem, check and make sure the calipers "float" smoothly on the bushings. These bushings are the metal sleeves that the shoulder (closest the the head of the bolts) tightens against. The caliper is designed to shift side to side on these sleeve to self center itself on the rotor. What usually happens is the sleeves rust and get crud built up on them and bind so the caliper cannot self center and thus one of the pads drags hard on the rotor usually the outer pad. Just tap or drive the bushings out of the caliper clean and polish them and the bore they fit in and clean out the outer bores where the ends of the bolts poke thru. Then coat the bushings and bores with a film of high temp moly grease and reassemble. The caliper should now be able to slide back and forth a little to self center and not have un-due drag. This has worked well for me for the past 30 years.

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MarkB_MI

09-06-2004 03:39:34




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 Re: Front brakes on a car in reply to Steve Crum, 09-05-2004 20:45:22  
JA, you're right, about half the time a stuck caliper is actually a sticking bolt bushing. Of course if you replace the caliper it forces you to inspect and lube the bolts.

There's a special silicone grease for brakes that you should use, rather than a petroleum-based grease. Rubber parts in brake systems don't like petroleum.



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TheRealRon

09-06-2004 03:51:45




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 Re: Front brakes on a car in reply to MarkB_MI, 09-06-2004 03:39:34  
Rubber parts are used in brake systems where the alcohol based brake fluid will contact them. Brake fluid never contacts the caliper bolts seals which are made from neoprene (different than latex) and is exactly the same material used as the seal in your grease gun.



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DC Dale

09-06-2004 08:51:55




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 Re: Front brakes on a car in reply to TheRealRon, 09-06-2004 03:51:45  
Alchohol based brake fluid ? Talk about a water absorbtion problem !! Dot 3 and 4 brake fluids are glycol based , at least in all the sources I can find. It's fun chasing you around the various boards correcting your voluminous misinformation.



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TheRealRon

09-06-2004 11:20:38




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 Re: Front brakes on a car in reply to DC Dale, 09-06-2004 08:51:55  
ALL brake fluid (except silicone) is alcohol-based. This is exactly why every real mechanic and anyone who can read the warning on a bottle of brake fluid knows that it is hydroscopic... it absorbs water like crazy. This is EXACTLY why they tell you to never use brake fluid from a partially filled bottle; it will actually attract enough moisture to damage the brake system.

Now go back and play with your Tonka toys instead of trying to "one-up" me. You aren't smart enought, not even on your best day!

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Allan in NE

09-06-2004 12:35:48




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 Re: Front brakes on a car in reply to TheRealRon, 09-06-2004 11:20:38  
Ron,

I don't think that hydroscopic is a real word; at least not in the English language that I'm familiar with, anyway.

Perhaps you meant hygroscopic?

And, I’m not trying to “one-up” you either ‘cause I know darned well that I'm certainly not smart enought. :>)

Just havin' fun with ya,

Allan



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TheRealRon

09-06-2004 14:05:48




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 Re: Front brakes on a car in reply to Allan in NE, 09-06-2004 12:35:48  
You are correct, thanks. I meant "hydrophilic".



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kjm

09-05-2004 20:10:11




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 Re: Front brakes on a car in reply to J.A., 09-05-2004 18:39:35  
JA, I have fogoten the correct temp but I am thinking a GM car the temp on roters going down the road with the brakes off is 600 to 800 deg. More than enough to burn the skin. Do not put anti seaze on brake parts unless the book says to,I have replaced a lot of calipers because anti seaze or other lube has swelled the ruber seals so bad that they won`t slide any more.



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buickanddeere

09-06-2004 08:34:59




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 Re: Front brakes on a car in reply to kjm, 09-05-2004 20:10:11  
That's a bit warm. The brakes drag very lightly and are aircooled. Infact a very slight warp in the rotor reduces the already very minor amount of drag.



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TheRealRon

09-06-2004 03:39:34




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 Re: Front brakes on a car in reply to kjm, 09-05-2004 20:10:11  
Anti-seize, which is high-temp grease with millions of tiny glass beads in it, or other waterproof high-temp grease, is MANDATORY in all GM disc brakes applications. Grease has no effect on the seals. Running without a high-temp lube will quickly wear the caliper bolts/bushings and cause early brake failure.

The primary advantage of anti-seize over plain grease is that no matter how hot the parts get, the glass beads keep the parts from touching and therefore wearing. Another advantage is that anti-seize is very "sticky", won't wash or wear off, protecting the parts from the elements, preventing corrosion.

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MarkB_MI

09-06-2004 04:00:01




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 Re: Front brakes on a car in reply to TheRealRon, 09-06-2004 03:39:34  
Ron,

I've never come across an anti-seize that claims to have glass in it. And don't think glass would be much of a lubricant.

Permatex's web site lists aluminum, copper and graphite as the main ingredients in their standard antiseize. They also carry straight copper and nickel-based anti-seize. I don't see that any of them are recommended for brakes; they've got a special lube just for that purpose.

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TheRealRon

09-06-2004 04:26:10




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 Re: Front brakes on a car in reply to MarkB_MI, 09-06-2004 04:00:01  
All anti-seize has glass beads in it, that's what makes it anti-seize instead of grease. Their purpose is to provide stand-off room between the parts so that as the grease itself dries the parts still don't contact one another and therefore minimize any wear.

You are correct, not all anti-seize products are to be used in disc brakes systems. You have to read the label/packaging.

The correct anti-seize is one that says "made for use in disc brake systems and other high-temperature applicatons".

Just an example to show how specialized anti-seize has become... if you use the wrong anti-seize on a O2 sensor, the engine goes into open-loop. The reason? Only an electrically conductive anti-seize may be used on self-grounding electrical parts, like O2 sensors.

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MarkB_MI

09-05-2004 19:21:25




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 Re: Front brakes on a car in reply to J.A., 09-05-2004 18:39:35  
Stuck caliper.

It was OK before you replaced the pads, but now the piston is sitting in a different location and is sticking.

Replace the caliper; you might as well do the other side while your at it. You'll need to bleed the brakes when you're done



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TheRealRon

09-05-2004 19:18:24




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 Re: Front brakes on a car in reply to J.A., 09-05-2004 18:39:35  
I don't see a problem. Disc brakes get hot, real hot. GM calipers self-center. If you spin both wheels now (cold) are they about the same resistance? If so, nothing to worry about. If it starts to pull to one side, either during straight-ahead brakes-off driving or when the brakes are applied, then you'll want to take another look at them; otherwise, nothing to worry about.

You did put disc brake anti-seize on the caliper bolts, right?

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Davis In SC

09-05-2004 20:40:44




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 Re: Front brakes on a car in reply to TheRealRon, 09-05-2004 19:18:24  
I agree with Ron, Brakes turn the energy of the moving car into heat. In my younger (wilder) days, I once had the discs an a RX-7 glowing red after a hard run down the mountain road at Ceasar's Head in SC. Of course in normal use , brakes should never get that hot.



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Davis In SC

09-05-2004 21:03:49




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 Re: Front brakes on a car in reply to Davis In SC, 09-05-2004 20:40:44  
But if there is any doubt, consult a certified mechanic. Brakes are no place for guesswork..... . Regards, Davis



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marlowe

09-05-2004 18:55:04




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 Re: Front brakes on a car in reply to J.A., 09-05-2004 18:39:35  
you have a bad wheel calaper rust on the in side of the piston so it will not back off replace the calaper about 25 bucks DO NOT try to fix get a rebuilt. thats what is wrong IF your 100% sure you did the job right of replaceing the pads



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