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anyone ever moved a grain bin?

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markct

10-12-2003 19:47:44




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a friend of mine just purchased a used 10 ton grain bin, its about 6ft in dia, and about 20 to 25ft tall, its the type that is up on legs with a funnel shape at the bottom. the people said that when they put it up they assembeled it on the ground and stood it up with a comealong hooked to the top of the barn. well since then there has been other things built around it, so there isnt realy any good way to lay it down to dissasemble it. the plan we came up with is to set up some masons scaffolding next to it, and unbolt it peice by peice and lower the sections down with a block and tackle or something of that nature. we figure with the scaffold set up on one side it will give us a good platform to work from to lower the sections down, we will still need to use a ladder on the opposite side to remove the bolts and stuff. this sound like a doable plan? around here (connecticut) there aint many grain bins so not too many people have ever done this sorta thing, even tho we have a pretty good idea of how we are gona do it, i figured i would mention it here since it seems someone always has usefull little bits of helpfull info to add to any of my ideas. thanks guys, any help is apreciated since it aint grain country around here this is our best guess as to how to tackle the task.

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Rick

10-15-2003 06:35:54




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 Re: anyone ever moved a grain bin? in reply to markct, 10-12-2003 19:47:44  
I am on 6th bin moving for the summer let me know if have questions. Usw bin jacks and drop itin half put trailers under and go. Let me know for help. Doing another 30ft today



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Slowpoke

10-13-2003 22:56:46




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 Re: anyone ever moved a grain bin? in reply to markct, 10-12-2003 19:47:44  
What do you plan to use to hang the block and tackle? Better use the jacks. Or the boom truck. No sense in getting injured. Hospitals cost too much now. If there is 30' to lay the bin over, use the same method to lower it as was used when it was erected. But I'm wondering where they got a come-a-long that had a cable capacity of 40-50' or more to pull it up. More like a small winch fastened to the barn.
It sounds like you have a reasonable time to remove the bin. Try going to an auction on Saturday and buying something large that you can't transport yourself and you have till 5PM Monday to remove it!
A couple of years ago a boom truck cost $75 an hour (from company yard to return to company yard), so $90/hr is about right.

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Adam B.

10-13-2003 22:38:14




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 Re: anyone ever moved a grain bin? in reply to markct, 10-12-2003 19:47:44  
I've taken down and put up a couple bins that size. Its work, but not an enormous task if you have a few guys to help. For those bins, we rented some of the A-frame jacks. Its a very simple process.

The jacks are arranged around the bin, lined up with seams on the bottom sheets. In your case, the first 'set' of jacks will be attaching to the legs instead of sheets. The jacks themselves are simple A-frames with a cable winch attached, and a pulley at the peak of the frame. A support strut is pinned to the ground to prevent the jack from leaning into or away from the bin.

Remove some of the bolts in the sheet seams (two or three rings up, because you'll be taking the bottom ring(s) off and lowering it as each ring is removed). Plates on the ends of the jacks' cables bolt in place there. On the v-bottom, you'll start by bolting onto the legs instead of sheets. Unbolt the bin from its foundation, and use the jacks to lift the bin just so its off the ground. Either have several guys raise them all at once, or a couple guys can start on opposite sides of the bin, and walk from jack to jack, giving each one a few turns. Eventually, it gets where it needs to be. Next, remove the lower portion of the legs and the bottom cone sections. The cone is easy to keep track of, so those pieces can be kept on a pile. Then you lower the bin down and remove the next portion of it. After every other ring, the bin will have to be set on the ground, and the jack plates raised and reattached to the next available seam.

As soon as you get to the main sheets, you'll want to use some spray paint inside the bin to mark the sheets. Usually we do something basic, like: A1, A2, A3...and B1, B2, B3, etc... If you stack the sheets so they 'dish' upwards, the inner surface with the label will be visible for when you want to put it back up.

The electric impact wrench is a must-have type of suggestion. You should also have some large buckets available for all the bolts. When jacking the bin, go slowly and make sure to prevent the bin from tipping too much to one side. A speedy tip is to have someone with two wrenches on the inside, and the impact on the outside. The inside guy works with both wrenches, so one of the wrenches is always on a nut. That allows the person running the impact to go as fast as he can. Each pair of workers can work out whatever pattern is preferred for convenience, speed, etc...

Taking a used bin apart can be a good idea anyway, because when you put it back together you know there's new, good caulk between every seam. Also, you'll probably replace all the bolts, so you'll have fresh rubber sealing all the bolt holes. While its down, its much easier to give the roof a new coat of paint (if needed). You can also store the sheets for as long as you want, much easier than the whole bin. Just in case you don't have your new site prepped, or the weather isn't cooperating.

Assembly is the reverse. Put the top ring together, add the supports and roof, jack it up, add a section, set it down, reset the jacks, etc...

Whatever you decide to do, good luck. I've been involved in several bin 'projects', and its not easy work. Yours really isn't that big, so it should be a pretty smooth experience. One other thing - keeping your sense of humor is VITAL. =)

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paul

10-16-2003 06:48:05




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 Re: Re: anyone ever moved a grain bin? in reply to Adam B., 10-13-2003 22:38:14  
Yup, that's how I would do it. Working from the top down is _not_ fun.

--->Paul



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Rod F.

10-13-2003 17:50:36




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 Re: anyone ever moved a grain bin? in reply to markct, 10-12-2003 19:47:44  
Guess I may as well join the camp to move it whole. I've never moved one, but it seems simple enough. Taking it apart seems like a lot of work. Could you get a boom truck to come in, lift it out, then have the truck haul it to your place, and then erect it there. Don't think I would even worry about reducing the size. A lot of the bins I have seen were bolted to a slab, so in theory you could have a slab ready, unbolt from the old location, move it, then put it up in one shot. I know the truck will cost a bit, but as Paul pointed out, you will probably need new bolts and they will cost you too. Sometimes there is no cheap way to do these things. That's why old tanks are cheap. That's my take anyway. Good luck.

Rod

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Butcher

10-13-2003 18:15:01




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 Re: Re: anyone ever moved a grain bin? in reply to Rod F., 10-13-2003 17:50:36  
There is a guy in my neck of the woods who moves bins for a hobbie. He has an early 50's tow truck that he extended the boom on. He backs up to the bin, lowers the cable into the top of it and hooks up a truck tire and rim that is larger than the hole on top. He unbolts it from the concrete and cables it up in the air and drives off. I have poured concrete for several of the bins he has moved. The largest one being 20'000 bushel. Power lines do have to be respected though.

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paul

10-13-2003 06:03:45




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 Re: anyone ever moved a grain bin? in reply to markct, 10-12-2003 19:47:44  
I moved a 13' by 11' high bin. We lifted it with a loader & skid steer, I backed a wagon running gear under, chained it down, and drove 7 miles.

I also moved 2 18' by ~20' high bins. We used the bin jacks and removed the lower 2 rings, set the remaining bin part on top of my car trailer, and drove the 1/2 mile to my place.

On such a small feed bin (this is only 200 bu, I have small out-dated grain wagons & they hold 210 bu, most neighbors have wagons that hold 600-700 bu!), I would never unbolt it, too much trouble!

Is there any way to move it out from where it is, all you need is 8' of space to slide it out? I'd lay it down on a trailer, you didn't mention the height but could probably set it on a car trailer & tie it down good. This is a pretty small project.

You might be uncomfortable trying to move this whole, but I am equally uncommfortable with trying to take it apart & scaffolding and all - lot more work than you realize, and you need new bolts to reassemble - old ones are probably rusty & don't want to be removed. I vote for moving it whole if at _all_ possible! :)

--->Paul

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markct

10-13-2003 05:20:06




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 Re: anyone ever moved a grain bin? in reply to markct, 10-12-2003 19:47:44  
well thanks for all the suggestions so far, if they are put together from the bottom up, then we may have a problem taking it apart from the top down, i will have to look into that, as for moving it whole, well its too long to fit on any of our trailers, and the idea is to shorten it up anyhow, since we dont need a 10 ton grain bin, just about a 3 or 4 ton bin so when it is reaseembeled we are gona leave out a few of the rings. where its sitting it basicly has to come apart where it is, i just hope that it will come apart from the top down, i never realized they were assembled by raising the roof and adding to the bottom. this one was assembled laying horizontal they said, and then the raised it up to verticle with a come-along, but as i said before there is too much stuff around it now to be able to take it back down that way. thanks for all the suggestions, you mentioned a few things i had no idea about, around here grain bins are few and far between so i have never actualy seen one assembled or dissasembled. we are also trying to do this realy cheaply too, he only paid 200 bucks for the bin so we dont wanna spend too much to move it, whereas our labor is basicly free to us since both of us are just hobby farmers

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paul

10-13-2003 06:20:20




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 Re: Re: anyone ever moved a grain bin? in reply to markct, 10-13-2003 05:20:06  
Now that I bothered to read the rest of the thread:

Ok, it's 333 bu, not 200 like my faulty math... ;)

If you can't move it out, then you'll have to take apart. But I'd _really_ look for 7' of space to move it out, that is way, way, way easier than taking this thing apart! Any car trailer will handle it, my car trailer didn't notice the big 3000bu bin I put on it....

Once you take the roof off, this thing will become very unstable & floppy. Be prepared for that. Bin sidewalls are not as stiff as they look. The roof is the stiffening strong part of most all bins.

Mark the panels so you can put back together the way you took apart. The holes are supposed to be stamped out the same, but sometimes things settle into a way the pieces prefer. Also on bigger bins the bottom panels are increasingly slightly thicker than the top panels. You _don't_ want to mix that up or a side will blow out. This may not be an issue on your small feed bin tho.

Use new bolts to put back together.

I'd really look for a way to move it out whole - if I didn't mention that before. ;) It's easier and safer to set on a pair of 4x4's and skid out real slow & careful than to handle those sheets of floppy tin comnig down and going back up on a ladder/ scaffold.....

Seriously.

--->Paul

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markct

10-13-2003 09:06:39




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 Re: Re: Re: anyone ever moved a grain bin? in reply to paul, 10-13-2003 06:20:20  
yea i agree laying it down would be best, but there isnt realy a good way to skid it out even, its on a sidehill, so we gota do some digging and blocking to set up the scaffolding even. its about and hour away so we will just have the trucks to work with, too far to drive any of our tractors. since its being shortened anyhow we figured dissasembling it is about our only choice.



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paul

10-13-2003 19:13:13




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 Re: Re: Re: Re: anyone ever moved a grain bin? in reply to markct, 10-13-2003 09:06:39  
Sometimes there is no way but the hard way - been there too. :)

Where I live there is a friendly hard working crane operator. He charges $90 an hour. If you let him pick the time it's done, he would lay it down there & set it up again here (if it's 50 miles or less) for under $150. And he's good with advise & actually doing stuff to help you, not just sit on the seat & yawn.

Not everyone is so lucky to have that nearby. But you might want to ask around.

When I moved the 2 3000 bu bins, I had 1 friend that moved a bin before, plus 2 other guys, and 2 gals. We atarted at 9:00am, had them both sitting on the ground at my place by 6:00pm. Heck of a deal. The electric impact wrench was THE tool to have. I rented the bin jacks from the coop.

Another guy came with his son to move his bin an hour after we started. Couple ladders & some wrenches - in 30 minutes, they were watching us - panting. 5 minutes later, the dad said to his son, "Stay here. Help them. Learn what they are doing." And he left. Came back with the same model impact wrench I had.

We had a good chuckle over that that evening, since frankly, we didn't know what we were doing either. :)

--->Paul

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markct

10-13-2003 19:33:40




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 Re: Re: Re: Re: Re: anyone ever moved a grain bin? in reply to paul, 10-13-2003 19:13:13  
yea unfourtanatly we seem to be stuck with the hard way. i just dont see anyway to slide it out without it falling over since its on a sidehill, and being that it is so far away we are limited by the equipment we can use there, he had looked into a crane but it was gona be more than the bin cost to have them come out and do it, we both know a few people localy who have large forklifts and small cranes, but where the bin is located is farther than any of them want to travel realy. i got an electric impact gun so that should help alot, and we have scaffolding so that should help alot too. the plan we have is to dissasemble it so it has just one ring above the cone on the bottom, that way the legs and cone wont have to come apart, we should have enough room to lay that down and slide it onto the trailer we figure. like i said we are realy limited on what we have to work with there, since its not a farming area there isnt any other farmers around that we could hire to help with a loader or anything like that, so its basicly small tools for us.

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MarkB

10-13-2003 03:08:50




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 Re: anyone ever moved a grain bin? in reply to markct, 10-12-2003 19:47:44  
My Dad used to move grain bins back in the '60s. The government sold a bunch of 3000 bushel bins that had been used for a price stabilization program. These had to be moved several miles, so overhead lines were always a problem, but he probably moved close to a hundred of these bins, which were much bigger than yours.

He built a special trailer that could carry the bin laying down. Using a winch truck, he would pick the trailer up by it's tongue and strap it to the standing bin. Then he would pull the bin over and trailer it to the new site. (I was pretty young then, and I never actually saw him do it, so please excuse the lack of details.)

However, it sounds like this won't work for you. If you want to dissassemble it in place, you might be interested knowing how big bins are erected. The top ring is assembled on the ground, and the roof is attached to it. Then devices known as "bin jacks" are used to hoist the top ring high enough to add a second ring below it. Then the bin is hoisted again, a third ring is added, etc. You could reverse the process.

Bin jacks are simple devices consisting of a stand and a cable winch; you could probably build them yourself. If you can find someone who erects bins in your area, there's a chance they'll rent or loan you a set.

BTW, a electric or air impact wrench will save you a lot of time and aggravation dissassembling the bin.

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dhermesc

10-13-2003 06:07:14




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 Re: Re: anyone ever moved a grain bin? in reply to MarkB, 10-13-2003 03:08:50  
We moved 8 of those bins back in the early 70's also. Set them down and poured a floor, it was a dirty nasty job scooping out the last 1000 bushel or so out of them. The ones we bought where aluminum and 4 of the 8 have been sold as scrap.

As for the bulk bin I would lay it on its side and move it in one piece. Only being 25' tall I would think it wouldn't be that big of job, much easier then taking it apart - that too is a nasty dirty job.

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iNDYDIRTFARMER

10-13-2003 02:58:16




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 Re: anyone ever moved a grain bin? in reply to markct, 10-12-2003 19:47:44  
Good morning all. I have built 4 new ones, and moved that many old ones. When you're building new, you start at the top. Each "ring" is assembled, and lifted with a "tri-pod" winch/jack. You can dis-assemble one the same way, but it's not very easy. The first 2 I moved, we set scaffolding INSIDE, and ladders on the outside. S-L-O-W-!!! The last 2, I contacted an "Aerial lift" company, that is "local". They picked them up with a helocopter. Moved them about twenty miles. Cost less than the labor involved in dis-assembling. BE CAREFUL IF THERE IS ANY RUSTED PANELS (ESPECIALLY NEAR THE BOTTOM) A panel or two, buckling under load, while dis-assembling a bin, can cause them to fall prematurely. Saw it happen.

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Shane

10-14-2003 12:50:04




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 Re: Re: anyone ever moved a grain bin? in reply to iNDYDIRTFARMER, 10-13-2003 02:58:16  
Our neighbor had 4 bins moved using the helicopter method and while transporting one the heli started to move in cirlcles so the cable operator hit the switch and dropped the bin before they went down with it. Wish I would have been old enough to see and remember that, just what does a 36' bin look like after falling from the sky!?



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Nebraska Cowman

10-13-2003 02:53:04




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 Re: anyone ever moved a grain bin? in reply to markct, 10-12-2003 19:47:44  
I would think you could move it whole. We moved one a few years ago, even dug up the cement pillars that it sat on and moved them. We just set it up with the farm loader, a little tricky but not too hard.



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greenbeanman

10-12-2003 23:02:34




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 Re: anyone ever moved a grain bin? in reply to markct, 10-12-2003 19:47:44  
Hm, I'm not sure that I can help, but I did help erect a Behlen bulk bin about 35 years ago.

Two rows of rings were bolted together first, then the top cone assembled in place.

Rather than using jacks to lift the assembly to add rings at the bottom, we used a rough terrain type of fork lift. One of those that looks more like an old hay stacker.

Once we got high enough, we bolted the legs in place, then added the remaining rings. Lastly, the bottom cone. The bottom cone was the pits as I recall, because of having to stand/lean on the slanting slippery surface.

I've also helped assemble a conventional grain bin. Same deal, a ring or two of sheets, then the top cone, then use jacks to raise it to add more rings.

I was always afraid the fickle winds of Kansas would come along and blow them off of the jacks. Of course crushing the bin and me in the process.

The inside of bins are a real echo chamber which makes communication lots of fun. WHICH BOLT? NOT THAT ONE, THE ONE NEXT TO IT! NO, USE THE DRIFT PIN THE OTHER DIRECTION FOR ALIGNMENT! *%$#!!%&!!

An adjustable erection tool is a plus. Don't ask, don't tell. http://www.tools-plus.com/kle3239.html
Also similar to brake pry bars. See link.

Good luck and have fun. Let us know how it goes.

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john d

10-12-2003 20:31:24




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 Re: anyone ever moved a grain bin? in reply to markct, 10-12-2003 19:47:44  
Since you can't lay it down where it is, can you possibly jack it up, put some runners under it, and drag it out to where there IS room to tip it over safely? If it's less than 8' in diameter, you could probably haul it on a flat-bed trailer quicker and easier than taking it apart.

When we no longer needed them, we sold two grain bins, one about 24' in diameter. Companies that put these things up use jacks that bolt into the sides to elevate them so the next ring can be added to the bottom. Taking them down is simply the reverse procedure. If you can find three or four of those jacks, three men with power tools could take a bin the size you describe apart in about half a day.

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