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Tool Talk Discussion Forum

Gooseneck Adapter Build

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Puddles

02-18-2008 10:51:35




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Got this idea off a truck forum a few years ago. Awhile back I built one for a friend, (1st picture) Now in my spare time I’m building one for my 16,000-pound, 20-feet long PJ flatbed trailer. In some ways this is the best of both worlds, get more capacity with the gooseneck, but you can unbolt it and go back to a bumper pull. Just thought you might enjoy the pictures!
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Ryan - WI

02-22-2008 17:44:33




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 Re: Gooseneck Adapter Build in reply to Puddles, 02-18-2008 10:51:35  
I have a question which may be obvious to everyone else.

How in the world do you latch it back up after taking the adapter off to bumper pull? Is there a dolly wheel that you can put on the jack feet or something? Do you have to use a crane?



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Puddles

02-23-2008 04:42:35




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 Re: Gooseneck Adapter Build in reply to Ryan - WI, 02-22-2008 17:44:33  
Hi Ryan, when we built the first one, I thought about some kind of cart for Jack to install his adapter, in fact a cart is still on my “to do list”, (for other things), but Jack thought he could use the loader on his Kubota tractor. I didn’t think his loader would reach over to center! He has a 3206, (I think), but it is the large frame tractor. I have a John Deere 4200, but it is the small frame, so no way will my loader reach center. Over time Jack as found two ways to install his adapter, one with the loader, but he just can’t reach center if the tractor is right in front of the adapter, so he picks it from the side, and drives up to the trailer at a slight angle, then turns the wheels of the tractor and backs up swinging the adapter into place. Here in the last couple years he has found a better way, (for him) he places blocks under the adapter when he is just using the trailer as a bumper pull. When he gets ready to install the adapter back, he drives the tractor up to the back of his trailer just like he is going to load the tractor on the trailer. But pushes the loader bucket down on the back of the trailer! He says he can driver the trailer anywhere he wants doing that! Sets the trailer down right in front of the adapter, runs around to the front of the adapter pushes it under the trailer, lowers the trailer right on the adapter!
Myself, my little tractor will not be able to handle the weight of my adapter in the first place, but I have the luxury of a bridge crane in my shop. My plan is to back the trailer in the shop like it is now. Use the crane to remove the adapter, pick it up in the air pull the trailer out set the adapter back down. Now the only problem I have is getting it out of the shop. I have a very old 1970’s tandem axle horse trailer I’ve been meaning to scrap everything above the frame place a new deck on it for a small flatbed trailer for just around the farm. Never plan to license it at all! So there you go. My plan, lets see how well it works out! LOL :o)

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Puddles

02-19-2008 15:08:50




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 Re: Gooseneck Adapter Build in reply to Puddles, 02-18-2008 10:51:35  
Here is a progress report:
Didn’t get a whole lot done this afternoon, got the horizontal beams set, and tacked. Tacked the Bull Dog receiver in place. The reason for the section of staging off to the right; used it as a batter board. Used a string line from the back of the trailer over the top of centerline of the bumper pull receiver. Tomorrow I’ll have to place some welds in the proper place to pull the A-frame 3/16 of an inch back in line with the center of the trailer. If that doesn’t work I’ll break out the O/A torch and do a little heat shrinking :o) third party image
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Puddles

02-20-2008 15:01:10




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 Re: Gooseneck Adapter Build in reply to Puddles, 02-19-2008 15:08:50  
Didn’t get a lot done today. Had problems with getting things back in line. 1st problem, one of the vertical legs was out of plumb, so I had to do a little heat shrinking. The first pictures shows which direction it had to go. 2nd pictures shows the heat marks. This took longer than normal, because I didn’t want to drag the water hose into the shop, so I let everything cool on it’s own.

The 2nd problem I couldn’t get the A-frame on line with just welding in the proper places. Ran out of oxygen & acetylene, so I had to run to town. That number 12 rosebud really eats the O/A! The 3rd picture show where I had to heat the beam to force the Bull Dog receiver into line. The 4th picture doesn’t really show it, (hard to hold the level and take a picture at the same time) but it’s with in 1/16 of an inch. The other pictures are of some welds I made today. I sure butchered the vertical 7018 weld. When I was at the welding supply I pickup up a different brand of 7018! I know I’m running out of excuses! Oh I know the sun was in my eyes! :o)
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Puddles

02-21-2008 11:50:47




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 Re: Gooseneck Adapter Build in reply to Puddles, 02-20-2008 15:01:10  
Got everything welded up today, started cleaning the gussets, will finish them tomorrow, and weld them in. Just wanted to show how close I got the alignment of the gooseneck adapter to the trailer. Remember I had to use a torch to heat shrink the beams to bring the A-frame back in alignment. I have a nail driven in the deck at the back of the trailer right in the center, and used some staging as a batter board at the front of the trailer. Today I placed the string in the center of the Bull Dog gooseneck tube, and dropped a plumb bob off the string line to the bumper pull hitch. See the soapstone mark? Not to bad, what do you think? third party image
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T_Bone

02-21-2008 19:58:00




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 Re: Gooseneck Adapter Build in reply to Puddles, 02-21-2008 11:50:47  
Hi Carl,

Not too shabby for not pre-tieing it down before welding...lol I just had to get one more dig in:)

Are you in love with GN hitching? I'm switching all my hitching over too 5th wheel as I like the easy of hitching. All I did was buy a king pin plate and cut off the GN stem pipe and used that. So I now have my choice of hitching.

On my 40ft'r I'm also going with electric jacks as I'm getting tired of cranking that trailer up/down. I can get the 3000lb electric jacks for $189 eh from CW. I also bought a 8000lb winch last year so I gotta have the battery's any way.

T_Bone

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Puddles

02-22-2008 04:17:51




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 Re: Gooseneck Adapter Build in reply to T_Bone, 02-21-2008 19:58:00  
“Not too shabby for not pre-tieing it down before welding...lol I just had to get one more dig in:)”
I think that little habit comes from always being in a big hurry on the job. You know how that is when using a crane to set everything. Hurry up and get it set, keep the crane moving at all times, no matter what. I had to learn how to correct things!


“Are you in love with GN hitching?”
Well I don’t know, this will be my first! Remember you live in an area that is as flat as the top of my head! Now where do I live? LOL

“On my 40ft'r I'm also going with electric jacks as I'm getting tired of cranking that trailer up/down. I can get the 3000lb electric jacks for $189 eh from CW.”
Lets hear more on these electric jacks! Sounds like a very good idea! Who is CW? Jack just talked me into moving the Bull Dog jack on this PJ trailer from it’s original position to right behind the bumper pull ball hitch. It is now at the very front of the deck, with all the weight of the adapter, it will be tuff to raise the trailer, little thing called leverage! Jack was also saying with all this uneven ground here a single jack in the center of the trailer is better than two jacks on each side! Your thoughts?

“I also bought a 8000lb winch last year so I gotta have the battery's any way.”
I have a 5-ton Bee Bee Brother hand crank winch I’d like to incorporate into this adapter some how! But if I went with an electric jack then I just might justify an electric winch. I was thinking about welding a plate to the bottom of that 8-inch pipe for the winch, what do you think? I want to take my time on this project, and get it right before I take the adapter in for powder coating!

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T_Bone

02-22-2008 13:08:55




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 Re: Gooseneck Adapter Build in reply to Puddles, 02-22-2008 04:17:51  
"Well I don’t know, this will be my first! Remember you live in an area that is as flat as the top of my head! Now where do I live? LOL"

You sound just like me when we were moving to AZ. I told the wife that once we get passed Las Vegas, "it's all down hill and flat". Wow did I ever get the shock of my life. AZ is much like WA or Co but the mountains are not as long nor steep. My fish'n hole has a 14% grade into it...lol AZ is anything but flat in 80% of the areas.

GN hitching is just like bumper pull hitching. You have to practice backing up to the ball and then adjust for forward/aft ball location.

With a 5th hitching then you get close side to side then back up until the king pin slams home and your done. You can be off 2" side to side. When the pin latchs tells you to stop backing. A simple one person hitching without getting out of the cab until your ready to finsih final hitching duty's (raising the landing gear, electric connection, etc).

Most new 5th designs are self king pin locking, rotate side to side so they work well in ruff terrian but are slightly more side to side stable while pulling than a GN.

I'm going to modifiy my 5th bolster plate to be a 4-pin removal so my bed is clean other than a 1" high connection rail so it would have the benefits of GN hitching has.


CW= Camping World

"Jack was also saying with all this uneven ground here a single jack in the center of the trailer is better than two jacks on each side! Your thoughts?"


To me that depends on if your ever going to leave your trailer loaded when unhitched. A dual landing gear will work much better as it's more stable as there's more support. The second consideration is the 5th/GN design puts more ground pressure on the pad from the "lever" design and even dual pads will sink after setting for awhile. I just like the dual jacks much better overall even on a empty GN/5th trailer.

In any event I would use a large foot pad, 8"x8", on the jack pad, then have seperate 14"x14" wood? pad for soft ground support. If the ground support pad is handy and there, you'll use it often. If the pad is stored away from the jack area then you most likey won't use it too often. The pad "slip in" tilted flat bar hanger design works well for pad storage.

Most all the newer jack designs use a spring loaded bottom extension. This works well as then you first let out the extension then lower the jack. This keeps the jack pad raised high so you don't hit it on ruff terrain use.

For no more than I use a winch, I would have bought a manual winch if I could have found one for a reasonable price. I caught Costco on sale for $350 delivered for a 8k winch so that made the decision easy :). I also added a couple $5 4-ton rated snatch blocks from Harbor Frieght.

Your next mod will probably be "forward" self-adjustable electric brakes with a single 10k DRW axle w/oil bath bearings, about $400 from Dexter. Wow what a stable pulling trailer design :)

T_Bone

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Puddles

02-23-2008 05:00:09




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 Re: Gooseneck Adapter Build in reply to T_Bone, 02-22-2008 13:08:55  
“Your next mod will probably be "forward" self-adjustable electric brakes with a single 10k DRW axle w/oil bath bearings, about $400 from Dexter. Wow what a stable pulling trailer design :)”
Don’t start giving me ideas! :o)

I’ve thought about your post over night, and like you, as much as I’ll ever use this trailer, I can’t justify spending the money for electric jacks. And probably have to use a winch even less. I just need to figure out how to mount this old BEE BEE Brothers 5-ton winch. I thought about mounting it to the passenger side of the trailer on the beam that the bumper pull hitch is mounted to, make a longer flange to web gusset and weld it inside the vertical beam on the other side of the trailer, install a snatch block there. Make another padeye and weld it to the center of the 8-inch pipe, install a snatch block there, run the wire rope out to the back of the trailer, can always use another snatch block in the bite of the wire rope, and dead end the eye back up at the front of the trailer. But my C-channel cross braces are going there. From just under the flange to web gusset under the 8-inch pipe to right at the bumper pull hitch. So now I’m thinking of a pedestal mount right over the bumper pull hitch. As always any ideas are welcome! third party image
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T_Bone

02-23-2008 13:50:09




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 Re: Gooseneck Adapter Build in reply to Puddles, 02-23-2008 05:00:09  
Well Carl, I have 10k Bulldog dual landing gear on my 40ft'r with spring loaded extensions and it's still a PITA to raise empty and a bear to raise loaded, 24kGVWR.

The guy located the axles far enough back that I get a very nice pulling trailer when empty, no road rocking nor bouncing. Pin weight is running right at maximum with a fully loaded rolling load weight.

On a fixed load weight I might have a F350DRW rear axle issue and may have to add air springs. As it is I can adjust rolling load weight position to compensate my excessive pin weight.

I just wouldn't short change the landing gear as your only going to get older, not younger. This is my only complaint on my 40ft'r and too the point I keep refusing to sell my tri-axle pintel trailer that I really don't need.

I haven't done the math just yet, but in my mind I keep seeing a center electric jack pushing on two landing gear levers that move dual landing pads with spring loaded extensions, 3000x4=12000lbs of force at the pad rams.

Then again I've also been thinking of adding two hydraulic cylinders for landing gear with a snowplow motor, $85, using a PS pump(I have). This could also be used to run a hydraulic loading hoist (my original want) or a removable hydraulic dump bed(I can use that).

So many projects and so little time and I even tried to hire help this past year without results. $10/$20 hour part time. No takers

When you install the winch, then your trailer should be fully loaded???... LMFAO I even crack my self up sometimes. :o)

On a hand winch I sure would not plan on using snatch blocks as your line speed will be 1/2 for each snatch block added. Then again you add one of those $85 snowplow motors and have a electric winch? Relay is $20, 20ft cord with a dual push buttons, $20 and 6v battery's, $90eh. OR skip the electric motor and just have the wife with you...:o)

I know you want you use what you have on hand but lets face it, sell the hand winch for $200 and add a electric winch for $400 and be done with it. We deserve that at our young age, don't we???

T_Bone

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T_Bone

02-20-2008 16:45:40




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 Re: Gooseneck Adapter Build in reply to Puddles, 02-20-2008 15:01:10  
Hi Carl,

How about using a temporary kicker (pipe,angle,tubing) from the top of the GN coupler to frame point to each side of the bottom of the beam connection point on the trailer?

Then also use some "X" bracing from the top of the GNframe up rights to the channel on the trailer.

This would add some ridigity in the entire GN frame until after it was welded then cooled.

Have you ever tried Chemtron 7018? That's gots to be the finest 7018 ever made. I've also used Hobart 7018 with good results.

I sure was disappointed in Lincoln's 7018 tho. Of course that was many years ago and now Lincoln spec's alot of different 7018 electrodes. I can't believe there would be that much difference between same brand 7018 rods to warrant such. Maybe the new machine technology makes up for that.

What brand of 7018 did you use and what brand did you switch too? The welds look dandy from here and there sure not going to break out.

I really like the torque tube idea on the upper frame. I'm wondering if that'll remove some road rocking vs using a channel or I-beam ?

T_Bone

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Puddles

02-20-2008 17:34:48




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 Re: Gooseneck Adapter Build in reply to T_Bone, 02-20-2008 16:45:40  
“How about using a temporary kicker (pipe,angle,tubing) from the top of the GN coupler to frame point to each side of the bottom of the beam connection point on the trailer?”

I got it now, 1/16 of an inch in 35-feet is good enough for a project like this.

“Then also use some "X" bracing from the top of the GNframe up rights to the channel on the trailer.”
That’s a good idea, Thanks! Man I missed you; you always kept me on the right path!


“Have you ever tried Chemtron 7018? That's gots to be the finest 7018 ever made. I've also used Hobart 7018 with good results.”
I haven’t seen any Chemtron in years! I forgot all about that stuff, I use to just love to run that. Nothing wrong with your memory is there?

“What brand of 7018 did you use and what brand did you switch too? The welds look dandy from here and there sure not going to break out.” I was using Lincoln’s Excalibur, I hate that junk, last time I ever buy any of that. But I still don’t have that “dig” option down all that well. Did you see my new Tig machine? That puppy is cool! I just bought 50-pounds of Hobart “418” I’ve heard good thinks about it, so we’ll see.

“I really like the torque tube idea on the upper frame. I'm wondering if that'll remove some road rocking vs using a channel or I-beam ?”
I have just enough 12-inch X 15-pound W-shape if I spliced it together, I was going to use it at that location, but with all the rain here, I just couldn’t get my mind into that, never did like to see an S or W-shape laying on there side, my luck it would have a slight bow to it, about a month after the gooseneck was powder coated I’d have my fill of it then arc it all out an start over. I found the pipe in a scrap yard, I thing it looks much better than a beam too! If you remember on Jack’s trailer we ran 4-inch C-channel as bracing in that area. Jack was here yesterday to help me set the horizontal beams. Now he’s kicking himself in the behind for not going with heavier shapes. That cheap SOB got all those 6-inc x 12.5 S-shapes from me for free, that’s why he went that way! LOL!

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135 Fan

02-20-2008 16:07:35




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 Re: Gooseneck Adapter Build in reply to Puddles, 02-20-2008 15:01:10  
What butchered weld? Different rods can be night and day different to weld with. Heat shrinking and straightening takes a lot of skill and experience. Both of which you have. I'm sure you could teach me a lot about that for sure. Impecable workmanship! Very impressive! Dave



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39f20

02-19-2008 04:08:52




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 Re: Gooseneck Adapter Build in reply to Puddles, 02-18-2008 10:51:35  
Nice setup, whats the cost look like to be



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Puddles

02-19-2008 04:26:33




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 Re: Gooseneck Adapter Build in reply to 39f20, 02-19-2008 04:08:52  
I bought two 17-foot long 12-inch x 15-pound wide flange used off Craig’s list for $180.00 / or .35-cents a pound, have some left over.

From the steel yard;
20-feet of 8-inch x 15-pound wide flange
20-feet of 4-inch x 1/4-inch flatbar
20-feet of 3-inch x 1/2-inch flatbar
20-feet of 2-inch x 1/4-inch flatbar
20-feet of 4-inch x 6.5-pound C-channel 4-foot x 8-foot x 1/4-inch plate Including tax $632.00
I try never to have the steel yard cut anything, I just soon buy long, I’ll use it sooner or later! Sand blasting and powder coating was around $500.00 for my buddies.
If my estimate is correct, when it’s all said and done, (including the original cost of the used flatbed trailer) I’ll save about $2,000.00 over buying a new 16,000-pound PJ gooseneck trailer, now that’s not counting my labor! If I counted my labor, I’m in the hole about $4,000.00! (Insert fall on face icon here) :o)

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135 Fan

02-18-2008 17:14:48




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 Re: Gooseneck Adapter Build in reply to Puddles, 02-18-2008 10:51:35  
Looks almost too heavy duty? I know a trailer place that rents and sells that has the big trailers with a bolt on goose neck or if you take that off, you bolt on a pintle hitch type arrangement. Nice looking shop! Looks like your welder is a Linde? Good MIG machine. VI 251 or 252? With adjustable slope? Westinghouse had some green MIG machines as well. Are you burning flux-core or solid wire? See you have a plasma torch as well and an old Miller machine. Is it a TIG machine with the high frequency or just the AC/DC without it? Good machine as well. Looks pretty good but heavy to me. Just my opinion though. Dave

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Puddles

02-18-2008 17:41:40




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 Re: Gooseneck Adapter Build in reply to 135 Fan, 02-18-2008 17:14:48  
Hi Dave, no it’s a VI-206 paid $300.00 for it! I’m running .035 L-56 with 75-25, and a little 7018. The Gold Star I’ve had for about 25-years. The Dynasty 300 for almost two years. third party image
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135 Fan

02-18-2008 21:21:31




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 Re: Gooseneck Adapter Build in reply to Puddles, 02-18-2008 17:41:40  
Nice equipment. I meant to say variable inductance in my first post instead of slope. I would guess that's what the VI stands for. Linde used the inductance control a lot more than other makes. I never completely understood what inductance does but I think it has something to with the pinch effect on the arc and is somewhat related to slope (volt/amp curve).I thought it looked like 7018 in the one picture but didn't know you also used stick on it. That's why I asked about flux-core. I wish I had your shop! Dave

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135 Fan

02-18-2008 21:30:16




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 Re: Gooseneck Adapter Build in reply to 135 Fan, 02-18-2008 21:21:31  
If I'm not mistaken, that Dynasty uses pointed 2% thoriated tungstens on aluminum and doesn't need high continuous frequency either? Only for starting the arc. That's a top of the line unit and way cheaper on the power bill being an invertor power source. I know someone that has one. His might be a 200 but he says he can run it all day on a 30 amp breaker! He couldn't do that on his Synchrowave 250. Dave

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Puddles

02-19-2008 03:57:59




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 Re: Gooseneck Adapter Build in reply to 135 Fan, 02-18-2008 21:30:16  
Dave that inductance is a very sweet option. I use to own a Miller Trailblazer 55-D, in 1982 I paid over $9,000.00 for it, it had a 3-stage slope, nowhere near the control of the puddle as this inductance has on the Linde! For verticals I can tighten / dry the puddle right out, or for flat fillets I can wet the puddle to wash the toe of the weld up on the upper leg if I want to. I bought this machine at an auction 4 or 5-years ago. I dread the day it goes TU. I don’t know if there is a machine like it on the market. I know some guys on the welding forums who really talk up the ESAB 250, but don’t know if it has the inductance option or not. Do you happen to know?

Yes that Dynasty is hands down the best Tig machine I’ve ever run. I’m a structural weldor at heart, with hardly any Tig experience. When using this machine on SMAW it has an arc very close to the old SA-200 it won’t stack 6010 like an SA, or SAE will but for a Miller it is close. I love the dig option for doing open root pipe. Set it at 100%, and you can’t hardly stick the rod, I mean you have to try to do it. Set it at 75% for capping with 71018. Now far as GTAW, I bought this machine to teach myself how to Tig weld aluminum. The High Frequency in the Gold Star was costing too much money to keep working.
I don’t think there is anything you can’t do with the arc with this Dynasty when welding aluminum. Set the AC balance to 250, and the pulse to 85% background, 80% peak time, and 200-PPS and you have massive penetration on fillets. Or drop the AC balance down to 20%, and dial the pulse in and you can weld sheet metal! Far as tungstens, I like the Lanthanated, (blue) for aluminum, if you want a lot of penetration sharpen it to a point, and no matter how many amps you run it will stay sharp! I also like the Ceriated, (orange) for mild steel. I have yet to weld any stainless steel with this welder.

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135 Fan

02-19-2008 11:20:37




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 Re: Gooseneck Adapter Build in reply to Puddles, 02-19-2008 03:57:59  
LoL! I bought a 1975 Trailblazer 55D with the Arctic modification in 1985 for $2750 at a Ritchie Bros. auction. It was originally used for automatic pipeline welding. There were 7 of them for sale. New price at that time was around $18,000! My dad worked for a subsidiary of Acklands, that got bought out by Granger, that was/is the biggest Miller distributor. I saved about $600 on an S 54A deluxe 4 drive roll wire feeder and all the accessories. I have some pictures of it on my welding truck I set up somewhere. I don't know how to post pictures but I wish I could have kept it. I know where it is but it was treated real rough and needs a new contactor that they claim isn't available. The Arctic Modification consists of radiator shutters that are adjustable,ether start instead of Thermo-start and an oil heater, circulating heater (hooked to the oil heater so it uses the same thermo-start)(Earlier models had a Perkins 4 -154) and a battery warmer. I started in -20 with summer diesel after plugging it in for 20 minutes! It stalled twice but then had to run for 45 minutes to warm up enough to run above idle! I traded it for my 14,000 lb.GVW skid steer trailer and $2000 bucks to boot in 1994. The guy at the trailer shop and I have been good friends ever since. He was expanding and could use a machine like mine. He asked the replacement value. At the time, they came down in price a little($14,000) for the base machine but I figured everything I had a about a $22,000 package! Esab is marketing a lot of former Linde machines. I know a guy that had a 250 Metal master? single phase machine that he really liked but it didn't have inductance control. There's a bunch of new types of tungstens available. That's funny about the Trailblazer! At the auction, I didn't even bid the final bid, they asked who wanted one! Most had no idea what they were buying! Dave

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Puddles

02-19-2008 15:03:58




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 Re: Gooseneck Adapter Build in reply to 135 Fan, 02-19-2008 11:20:37  
Wow! I’m shocked at the price difference. I paid $9,378.00 for the Trailblazer 55-D, and a S-32-S wire feeder, and 150-feet of lead. I wanted a SAM-400 in the worst way, but they were $3,000.00 more, at that time I just couldn’t afford another 3-grand, big mistake! I paid for that welder on the 1st project. One of the best investments I ever made. Sold it about 10 or 12-years ago for $4,500.00.

Before starting this gooseneck project I was playing with some open root pipe welding. It’s been almost 30-years since I’ve done any real open root pipe welding. Can’t remember doing much, if any 5-G. I was somewhat impressed with the Dynasty’s SMAW ability, really like the dig option. That’s what I used for these two pictures. My buddy came today to help set the horizontal beams for the gooseneck. He brought his Lincoln Ranger 300-G; it has that “chopper technology”. Not near as nice as an old SA-200, or even as nice as an SAE- just doesn’t stack 6010 as well as the old school machines! I would say it is just a tad bit better than my Dynasty! Never understand why Lincoln got away from the true DC machines! third party image
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135 Fan

02-19-2008 17:55:45




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 Re: Gooseneck Adapter Build in reply to Puddles, 02-19-2008 15:03:58  
My wire feeder is still being used in his shop. It had the slow start that stopped the wire from stubbing when first starting the weld. Wire feeder, MIG gun, Flux-core gun and 3 sets of drive rolls etc. was about $1400 I think. I bought some used 2/0 cable and some other goodies as well but total was approx. $4500 for everything! The Sam 400's weren't very popular and I think only went down to around 80 amps minimum if I remember. Hobart had a really good machine for automatic pipeline welding, that was fairly popular. I can't remember what they called them. Lincoln still makes the classic series as well as the SAE 400. The SAE 400 can even be bought for ship yards and stuff with a SS body and better corrosion protection. Nothing wrong with that root! Looks almost like a MIG root. I knew a guy who mostly built coils for heaters for the oil field. They probably had about 8 pipes going back and forth using 180 weld elbows and 4 inch heavy wall pipe. It was unbelievable how fast he could spit them out! 100% X-Ray and a real pain if there was a repair! Only repair I ever saw, the night shift foreman fixed. Luckily easy to get to. The weld wasn't flawed but just beside the bevel on the pipe, there was a slight flaw in the steel. The guy that made them roll welded all the joints except 2 I believe and the final tie ins done vertical looked almost like they were done in the flat position! Very Impressive craftsmanship from him. MIG root and 7018 fill and cap. It's good you posted all the pictures. It lets people see how a true craftsman puts things together. You forgot to take a file lightly to the edges of the weld on the pipe to eliminate any very slight undercut. LoL Looks not too bad for not having done a lot of pipe in the 5G position. Horizontal in position, bottom to top from each side for those that don't know what 5G means. Takes some practice but's easier than 6G where the pipe is on a 45 deg. angle and you have to keep the puddle horizontal even though the pipe is at 45 deg. Oh and speaking of craftsmanship, did you see that "prototype" welder cart for the buzz box a while ago? Built by a guy with over 50 years experience! That is classic! Dave

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Jack In Fla

02-18-2008 16:48:36




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 Re: Gooseneck Adapter Build in reply to Puddles, 02-18-2008 10:51:35  
I don't care what the others think, I like it. I always wanted to do the same thing for a travel trailer, and put a deck on it with umbrella, and table, so you could set and sip and look at what ever. Good Idea. Jack



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Ebbsspeed

02-18-2008 11:40:25




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 Re: Gooseneck Adapter Build in reply to Puddles, 02-18-2008 10:51:35  
I'm no engineer, but it appears to me that using the adapter is akin to using a longer lever to lift a load. As I see it, you're putting a lot more strain on the original ball/bumper hitch. Think of a scenario like this: Put a long beam under the trailer, so that one end of it is resting on an axle, and the other is directly under the ball hitch socket. Basically what we call the hitch weight, usually want it to be a few hundred lbs when loaded. Now let's take that beam and move it forward a bit, to where the back of the beam is just under the front rail of the trailer (kinda where the back of your adapter connects), and let's attach it with a chain or something, to that area of the trailer. Now the ball socket is resting somewhere in the middle of the beam. Lift up on the end of the beam, and in order to pick up that same few-hundred lbs of hitch weight, while easier to do because you have a longer lever, you are introducing a lot stronger "twisting" motion in that area between the hitch socket and the front rail of the trailer. See what I'm saying? Maybe I'm all wet, but I'd like to see a mechanical or some other structural-type engineer weigh in on this.

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Puddles

02-18-2008 13:46:02




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 Re: Gooseneck Adapter Build in reply to Ebbsspeed, 02-18-2008 11:40:25  
Hi Ebbssped.
I don’t quite understand your concern with too much weight on the tongue; I believe a lot of the weight is taken away from the tongue! I believe the weak link will be the 20-inches of unsupported, (span between gussets and the 1-inch bolts) 8-inch x 15-pound W-shape used for the base. The shortest span my book gives is 3-feet, which point loaded is good for 28,000-pounds times two, which = 56,000-pounds. The next weakest link is the four 1-inch grade 8 bolts, two on each side. Now remember the shear for one grade 8 bolt is 71,500-pounds. Rest assured I’ve had numerous civil engineering friends look at the one in the first picture; none of them would even take the time to run the numbers. In fact just last summer a mutual engineer friend borrowed that trailer in the 1st picture to haul 7-tons of hay, he was quite impressed with how well it towed, again he would not take the time to run the numbers! The 1st adapter was made with 6-inch x 12.5-pound S-shapes. The one I’m building now has 8-inch x 15-pound W-shapes for the base, and the verticals, and horizontals, (not pictured) are 12-inch x 15-pound W-shapes! The gussets are 1/4-inch plate 24-inches horizontal, and 30-inches vertically, with 4-inch x 1/4-inch flatbar welded to them.

The trailer in the 1st picture has been on the road for 3 or 4-years, if I remember correctly.

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