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Building Air Compressor

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mokicker

11-03-2007 04:40:58




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Anyone ever use an old propane tank to build an air compressor? I have a good compressor head and motor and my brother has a 150gal propane tank he no longer needs. I was thinking of welding mounting hardware on the tank to get the kind of air volume needed to run sandblasters, paint guns etc.

I am really uncertain about putting heat to a propane tank eventho it has been "aired out". I have heard guys use them; but, I have also heard that the metal will actual absorb some of the propane and create a potential explosion hazard.

Any thoughts/suggestions.

carl

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36 coupe

11-04-2007 05:18:20




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 Re: Building Air Compressor in reply to mokicker, 11-03-2007 04:40:58  
The compressor doesnt have to be mounted on the tank.I would never weld on a propane tank.I would be concerned about the effect the welding has on the tank steel.Before you say welding is done on regular air tanks, the welding is done by professional welders who have passed certification tests.If you buy a chinese tank it may have been welded by a 12 year old.A fellow told me about seeing an air tank go thru the roof of a potato house,Home brew compressor.I seen reports of a water tank bursting and killing people.You have to drain water out of the tank of compressors on a regular basis.

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Pooh Bear

11-04-2007 03:38:59




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 Re: Building Air Compressor in reply to mokicker, 11-03-2007 04:40:58  
A larger tank ain't gonna improve your SCFM rating.

You need a bigger compressor pump for that.

All a bigger tank will do is give you more storage

and more time between compressor on/off cycles.

And if the tank is too big for the compressor pump

you run a risk of wearing out the pump prematurely.

The compressor would have to run longer to fill the tank.

Pooh Bear

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PJH

11-03-2007 22:06:46




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 Re: Building Air Compressor in reply to mokicker, 11-03-2007 04:40:58  
Yeah, I made a compressor tank out of an old 30 gal propane tank about 25 years ago. I filled it with water and welded mounting brackets and legs directly to the tank. I had a friend who worked for a local propane distributor, and I followed his recommendations for the welding process. He warned me that there would be little pockets of gas that had seeped into the metal over a period of years, and even filling it with water would not get rid of them. He was right - it sounded like someone firing a .22 rifle while I was welding. I wouldn't mess with it again - back then I was poorer and dumber and thought I was invinceable. It's been a good compressor though. I also made a 3 gal tank out of a short piece of 5" pipe and plumbed it into the line running to the bigger tank. I can valve the big tank off and it will fill the small tank in 30 seconds. Nice when you just need to top off a tire. About welding on the propane tank - I'd have to vote NO. Life gets more precious as we get older. . .

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Wardner

11-04-2007 01:52:48




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 Re: Building Air Compressor in reply to PJH, 11-03-2007 22:06:46  
Did it occur to you that the popping sound might have been the sound of cavitation?

Why is it that even a full light gage propane torch cylinder can be stored indefinetly without losing its contents. We are not talking about helium here. That gas can find its way around steel molecules.

The residual odor in a propane tank that has been purged is the smell of ethyl mercaptan. Unadulturated propane has no odor. The same is true of natural gas.

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Wardner

11-03-2007 14:17:37




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 Re: Building Air Compressor in reply to mokicker, 11-03-2007 04:40:58  
I bought two 1000 gal propane tanks many years ago. I had a boiler shop shorten one to about 750 gallons. Several years later, I needed to use the other tank as a 6-ton sandblaster. I welded all over that thing without any unusual preparation or catastrophic incident.

If you are worried, just ventilate the tank while welding. You will be way below the LEL (lower explosive limit) of any gaseous content, if any.

BTW, there is also something called the HEL (higher explosive limit). If the contained combustibles are too rich, they cannot ignite.

You should also know that propane is called a sweet gas. This means it is a non-corrosive gas and the inside of the tank should look factory fresh.

Propane tanks are rated for 250 psi. Rupture psi is probably in excess of 1000 psi.

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135 Fan

11-03-2007 21:17:22




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 Re: Building Air Compressor in reply to Wardner, 11-03-2007 14:17:37  
Any time you weld on something that can be or is closed off make sure to have it open before doing any welding or heating what-so-ever. People have been killed welding a cracked wheel because the heat caused the tire to explode. Welding on a used propane tank with no preparation at all is a BAD idea. Get it steamed out at the very least. It is not worth the risk no matter how small you think it is. Better safe than sorry or worse yet...6 feet under. Dave

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Wardner

11-03-2007 22:07:15




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 Re: Building Air Compressor in reply to 135 Fan, 11-03-2007 21:17:22  
Excuse me, Dave, but didn't I just say to ventilate the propane tank while welding. On a small tank, an air line from a small compressor inserted in a tank opening will do. That's all that is needed to get several complete air exchanges per minute.

As to the exploding tire, do you have a link to the accident report or, better yet, the documents from an investigating authority?



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135 Fan

11-04-2007 09:29:47




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 Re: Building Air Compressor in reply to Wardner, 11-03-2007 22:07:15  
Ventilating with just an air hose. Purging with nitrogen would be be the best. Using compressed air you are still allowing oxygen in the tank. There are a lot of people reading these posts. If you give out advice, it should at least error on the side of safety. As for the tire exploding, it was a safety gram when I went for my apprentice training. A safety gram is poster that is made because an actual incident happened. The instructors had even mentioned that tires have blown up and killed people. Why do think tires explode on the highway? Why did Firestone have to do a multi-million dollar recall? Because when the tires got heated too hot they blew up! Don't you think a 10,000 degree arc could heat up the air in the tire? I usually don't get too excited but when I read a post that was written without the use of common sense and could potentially injure someone, or worse, I can't sit back and hope no one gets injured. I'm also sure that others on here would agree with me. Dave

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Wardner

11-04-2007 15:26:14




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 Re: Building Air Compressor in reply to 135 Fan, 11-04-2007 09:29:47  
Who among us has a nitrogen bottle in their home shop? We don't have it because we don't need it or use it.

Propane boils at -44 degrees Farenheit and about -42 degrees Celsius. It turns to vapor everywhere but arctic regions and is easily swept out of a confined space with air. Nitrogen is overkill particularly when, as I mentioned before, the LEL, with 20 percent oxygen in the air, will never be achieved with several air exchanges per minute. You are more likely to have an explosive incident if you pass gas while smoking.

To compare a rotating tire doing 500-750 rpm while evenly absorbing, creating, and shedding heat to a stationary wheel/tire assembly heated at one point is rediculous. Forces such as centrifical, inflation, heat stress, and loading put high demands on tires, especially large diameter truck tires.

Your 10,000 degrees means nothing. Lightning is equivalent and people don't vaporize when struck. I suggest that the next time you heat a piece of metal by welding or torching, try dropping it into 20 lbs of water or about half a bucket. Place your hand in the water and I doubt if you will sense more than a couple of degrees of heat rise. The BTUs aren't there. This is why I would want to read the accident investigation written by a competent person.

Personally, I don't weld wheels, mounted or unmounted. If it is damaged, it needs to be replaced. They are a critical safety component with dynamic stresses that I can only guess at.

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135 Fan

11-04-2007 16:48:33




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 Re: Building Air Compressor in reply to Wardner, 11-04-2007 15:26:14  
If you want to be arrogant rather than safe that's fine but you shouldn't be telling other people that safety isn't the most important rule no matter what you're doing. I don't think it would be hard for anyone to find a way to steam out a propane tank. A good car wash that's really hot would do. What happens if your air compressor is a little tired and has some oil blow by? Or someone has used an old propane tank for oil or fuel. There is a potential for a serious accident no matter how small of a percentage it might be. People don't die from being safe but do when they don't take the time to be safe. As far as tires exploding, do some research on the web. The materials that make up a tire can start to burn at a relatively low temperature which in turn can have explosive effects all their own. Wheels are repaired all the time and are as good as new. Shops that repair them are smart enough to remove the tires. I have had water boiling from cooling off hot pieces of steel. I've also worked on very heavy weldments that take hours and hours to cool off. Take a look at the burns people have sustained from getting hit by lightning. It's about as close to vaporizing as you can get. Dave

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Wardner

11-04-2007 17:53:20




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 Re: Building Air Compressor in reply to 135 Fan, 11-04-2007 16:48:33  
How do you manage to get out of bed in the morning? You know you are taking a big risk everytime you drive a vehicle.

I have all my toes and fingers. You have to look hard to find any scars. I am safety conscious but not obsessive like you are. I have written dozens of required safety plans as a work pre-requisite on contracts with the Army Corps of Engineers. They are often 30 pages long. Most of my work was in "confined space".

Who said anything about materials other than propane?

Did I mention that I routinely cut domestic oil tanks with a torch and the only precaution I take is to do it outside? And yes, there is beaucoup oxygen inside those tanks.

I was once called out to sandblast a stress crack on a fuel tank on a large ledge truck. While I was packing up, the welder had already started welding it even though it was weeping diesel. And you want to steam a propane tank where all the gas has vaporised and been purged with a continuous air feed?

There is a large wheel repair outfit in my town. Only one of three or four in the entire country. They must have 10,000 wheels in inventory but they are all aluminum. They don't weld anything. They straighten and true them.

So you would compare a heavy weldment to a wheel? Why can't you stay on the subject? Please make your comparisons relevant.

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135 Fan

11-04-2007 21:34:54




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 Re: Building Air Compressor in reply to Wardner, 11-04-2007 17:53:20  
If you want to take chances fine but don't come on a large forum and start telling people it's OK for them as well. Perhaps you are just an accident waiting to happen. It never hurts to make sure something is absolutely safe. On the other hand why do think serious accidents happen? Mostly because someone was in a hurry or didn't think about safety at all. Repairing aluminum rims including welding them is big business. Your saying you're safety conscious is a bit contradictory. As far as welding a propane tank, I said to steam it and purging with nitrogen would be the best. I didn't say it was absolutely necessary but would be the best thing you could do. How can you argue with that? How do you know that nothing else has ever been in a propane tank? If someone on here went to weld on an old propane tank, without making sure it was safe, and it exploded because of what ever reason, would you personally take responsibility because you have done it and still have all your fingers and toes? I highly doubt it. Is that more to the point for you? Dave

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Wardner

11-03-2007 14:39:27




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 Re: Building Air Compressor in reply to Wardner, 11-03-2007 14:17:37  
This doesn't apply to your situation, but sometimes conventional wisdom isn't worth a damn.

I have recently torched about a dozen 275 gal domestic heating oil tanks. I cut them the long way and store cord wood and coal in them. I now have more than twenty palletized containers for my solid fuel and scrap.

When the tank halves are separated, there are always small puddles of fuel and saturated rust sludge in them. In some cases, there might even be a small flame no bigger than a burning sheet of paper. It is not a hazard or a problem but I do it outside.

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135 Fan

11-03-2007 10:34:46




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 Re: Building Air Compressor in reply to mokicker, 11-03-2007 04:40:58  
If you want to weld it, take it to a shop that does industrial steaming and get it thoroughly steamed. It would be a good idea to purge it with Nitrogen when welding just for piece of mind. I worked in a shop that occasionally had to cut apart vessels to replace the trays inside. The whole shop would stink because the vessels had been used for sour gas. A local propane dealer might have some info for cleaning all the fumes out of a tank. Dave

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4010guy

11-03-2007 09:13:08




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 Re: Building Air Compressor in reply to mokicker, 11-03-2007 04:40:58  
I would say its a no no, Everybody out here used to do it but i can remember reading articles a few years back in farm magazines about them and as i remember they were warning people against it as if i remember correct it can turn into a BOMB and people have blown there whole shops up with them...
Maybe some one else will step in here with more details as i dont recall all.
I guess im not above taking a few risks but i dont like BOMBS in my shop. ;o)

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RustyFarmall

11-03-2007 08:54:45




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 Re: Building Air Compressor in reply to mokicker, 11-03-2007 04:40:58  
The tank should work quite well as an air storage tank,in fact I have seen several used this way. However, I would not weld directly to the tank. Instead, build a caddy with a couple of wheels and a bracket for mounting the compressor, and then just lay the tank in there and strap it securely.



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K.W. in Tx

11-03-2007 08:34:30




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 Re: Building Air Compressor in reply to mokicker, 11-03-2007 04:40:58  
We used to set our tanks in a fire and let them cook for a little bit. We used tanks for barbque pits, cut them wide open with know problem, but I would still take safety first.



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circus

11-03-2007 08:21:32




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 Re: Building Air Compressor in reply to mokicker, 11-03-2007 04:40:58  
I'm no authority. Be safe and mount compressor elsewhere. Fill and drain tank with water. The smell is harmless. Install a pressure relief valve and a drain. I wonder if a screw compressor windmill with 5000 gal. storage could power my energy needs?



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TimV

11-03-2007 06:06:30




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 Re: Building Air Compressor in reply to mokicker, 11-03-2007 04:40:58  
mokicker: I would also be a bit concerned about welding on a used propane tank--an alternative is to use it as a reservoir for more air or mount the compressor somewhere other than on the tank. I use a 400-lb propane tank as a reservoir for my old Quincy 325 to supplement the 80-gallon tank it's mounted on. Helps a lot when you're doing things that require air for long periods like using a die grinder, needle scaler, DA sander, or sandblaster.

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