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Ford Tractors Discussion Forum
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Hydraulic fluid pouring from shifter on 641

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Ben Van Wagner

06-12-2007 19:44:15




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I am in the middle of reviving a 641 and I got it running a few days ago.. I played with the hydraulics a bit and drove it around the yard a bit. I drained and refilled the hydraulic fluid today and then bushhogged a little. I got into some mud and had to lift the mower up, when I did.. it gruglingly obliged but began pouring hydraulic fluid out of the shifter boot, so much so that by the time I got back to my shop about 500 ft away that the hydaulics no longer worked and the dipstick didnt show any thing and I had what looked like the new clear hydraulic fluid I had just added was all mixed up with gear oil.

Any ideas before I start tearing the tractor apart?

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Ben Van Wagner

06-19-2007 20:28:41




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 Any other diagnosis? in reply to Ben Van Wagner, 06-12-2007 19:44:15  
Is there any other diagnosis for this problem? I have pulled the odd shaped plate on the bottom of the rear section and have blown air through the pressure line. it seems to blow through to the rear when I plug this hole. I cant get it to blow air into the transmission.. I removed the shifter plate and I can't see how the fluid is getting into the transmission.

The inspection plate with the cotter pin in it leaks fluid. It would seem that if the inspection plate leaked alot of fluid that would mean the rusted line was in between the plate and the pump manifold and wouldnt fill the transmission.

The lines visible by removing the inspection plate look perfect.

Another questions. Someone referred to removing the lift plate... is that the plate with 16 or so bolts that has the lift arms, lift lever, and seat attached?

Lastly, are there any major pitfalls associated with a front rear split ? Is it a simple as taking off the steps and anything else on the outside holding the front and rear togther and then supporting both halves and removing the connecting bolts? Will the output shaft from the tranmission just slide out of the rear section? How do the hydraulic lines disconnect?

Thanks

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Ben Van Wagner

06-20-2007 08:00:03




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 Re: Any other diagnosis? in reply to Ben Van Wagner, 06-19-2007 20:28:41  
anyone ?



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John Smith8N

06-13-2007 18:44:09




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 Re: Hydraulic fluid pouring from shifter on 641 in reply to Ben Van Wagner, 06-12-2007 19:44:15  
I had the same thing on my 861 a couple of years ago. Amazing how fast a small hole in the pressure tube can drain your hyd reservoir and fill up the transmission. By removing the manifold under the pump you'll expose the front end of both tubes. Splitting the tractor behind the transmission exposes the back end of both tubes. You don't need to disassemble it any further than that. I heard about sleeving the tube but that makes the pressure line awfully small and restricted and puts a lot of pressure on your epoxy seal. Whether you replace it or sleeve it I'd recommend removing it. If you're sleeving it you'll have the tube out on the bench and can get it clean. Just go to the backside of the trans with a flat end punch or piece of round stock that is just under 1/2" and drive the tube out the front side. It's a press fit but only for an inch, then it will pull out freely. I like originality and don't mind a challenge so I chose to replace mine. The tube is basically a piece of steel hydraulic tubing 26.5" long. It has 3 press fit diameters, the front end, back end, and one in the middle. The rest of the tube is in open space. The smallest end (rear)is .485". The center is .495", and the big end is .505". I took a piece of .500" hydraulic tube and made a mandrel just slightly (.008") bigger than the ID of the tube. Then I heated the end of the tube red and pushed the mandrel in to swage the first 1" of the tube slightly oversize. Then it was a simple matter to put the tube in a lathe and turn the swaged portion to .505", turn the center position to .495" for an inch and turn the rest of the tube down to .485". I used the heavy wall tube so it was plenty strong. When it goes back in it slides freely until the last inch when all 3 finished diameters are pressing in at once. You'll have to push a little harder for the last inch (read hammer gently). It's not a bad job. If you've got access to a lathe or have a friend who does, you might consider making a new tube. Doesn't take long to make.

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Ben Van Wagner

06-20-2007 08:14:06




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 Re: Hydraulic fluid pouring from shifter on 641 in reply to John Smith8N, 06-13-2007 18:44:09  
Thanks.. That makes it much easier for me to understand and now I think I see the big picture.



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steve n carol

06-13-2007 05:27:09




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 Re: Hydraulic fluid pouring from shifter on 641 in reply to Ben Van Wagner, 06-12-2007 19:44:15  
ben... I don't have experience with the situation you discribe...However, In researching a solution for a related issue, I ran across VERY much info for 'sleeving' this transfer tube. In fact it seems that this was the FIRST archived info that I had ever 'searched' in these forums. I remember one of the first archives that I accessed had VERY GOOD photos that accompanied detailed explainations. You being experienced with mechanical devices will help. Too bad these tractors aren't made by GM. None the less, like the 'older' GM products, These old ford products are very simple and straight forward. There is a bit of advice I can share here. These goofy "...a better idea..." tractors are HEAVY and do not have a consience. They don't care if they fall or run over you. If you split this unit, be careful..... sl

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awhtx

06-12-2007 20:39:49




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 Re: Hydraulic fluid pouring from shifter on 641 in reply to Ben Van Wagner, 06-12-2007 19:44:15  
It sounds like your hydraulic pressure line from the pump has ruptured where it passes through the transmission. The tube is no longer available but many owners report they have repaired it by epoxying a 10mm tube inside the ruptured original. McMaster-Carr sells the 10mm tubing.



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Ben Van Wagner

06-12-2007 21:32:39




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 Re: Hydraulic fluid pouring from shifter on 641 in reply to awhtx, 06-12-2007 20:39:49  
How do I go about replacing the pressure line?

Will I need to separate the front and rear of the tractor?



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soundguy

06-12-2007 21:41:26




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 Re: Hydraulic fluid pouring from shifter on 641 in reply to Ben Van Wagner, 06-12-2007 21:32:39  
You were just given explicit directions for epoxying a liner tube intot he oem tube.. not much to it except for good cleaning and access.. meaning yes.. you would probably want to do a front / rear split to make sure the tube is in good, and cleaned up prior to sleaving..

Soundguy



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Ben Van Wagner

06-12-2007 21:55:28




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 Re: Hydraulic fluid pouring from shifter on 641 in reply to soundguy, 06-12-2007 21:41:26  
Those instructions were helpful but in no way complete.

another article I have found since has more complete instructions and contradicts your assertion.

QUOTED
If you are looking at the pump on the right side of the engine, there is the manifold that goes from under the pump to the lower edge of the transmission. It is mating to 2 tubes that carry the fluid. There is a small high pressure tube and a large return tube. They can leak either at the mating due to a shot o-ring or the tubes can rust thru. It's important to find the leak. Take off the manifold and check the o-rings. Then the condition of the inside of the tubes. Usually full of crap. You can also take off the bell housing inspection cover (bottom right of the bell housing held with 4 bolts and has a cotter pin in a center hole). You may be able to see if it is squirting oil using a mirror and light. If a tube is rusted or cracked, you can completely clean out all traces of oil in the hydraulic res by taking off the 3pt lift cover and cleaning. Degrease completely. Then find a thin wall tube that will slide inside the tubes. Use epoxy coating to seal it. I seem to recall that 10mm tube fits. (?) It's a bit of a chore, but a long shot better than a split!

END QUOTE..

this sounds easier than a split.. any reason that I would not want to try this first?

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souNdguy

06-13-2007 06:26:43




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 Re: Hydraulic fluid pouring from shifter on 641 in reply to Ben Van Wagner, 06-12-2007 21:55:28  
I don't like to flush gunk into my hyd resv.. It's too easy to plug up the micro orifices in all the valving back there.. like the unloading valve.. etc.

Also.. since you want as close to 100% bond on the epoxy as you can get, and don't want a lip to build up around the end being pushed thru ( which can break off and circulate later on ).. I would think it would be prudent to do a f/r split and have the tranny on a bench so you can really clean the IDof that parent tube with something like naptha first.. with a 'rat' pulled thru then with spray carb cleaner.. The tabe the sleave tube.. clean it's od apply a liberal coat of epoxy.. in this case i would not use a quick set epoxy.. but something like regular jb weld.. coat the sleave, then see it you can use a small rod to try to coat the id of the parent tube as much as possible.. especially ont he side opposite of the sleave being pushed in, as much of the epoxy will drop off in the first few inches. Having that extra epoxy will be messy at the ends.. but will ensure a better fit.. cleanup afterwards.. allow full cure, then reinstall.

I don't see a single contradiction... If ya don't like the advice.. Please DON'T USE IT.

Soundguy

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Ben Van Wagner

06-12-2007 21:59:51




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 Re: Hydraulic fluid pouring from shifter on 641 in reply to Ben Van Wagner, 06-12-2007 21:55:28  
also... forgive my ignorance.. I normally restore old Corvettes, not tractors... but so far all I have seen is to get 10mm OD tubing that is 260mm in length.

What type of material is this tubing? copper, steel, etc, etc?



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souNdguy

06-13-2007 06:28:23




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 Re: Hydraulic fluid pouring from shifter on 641 in reply to Ben Van Wagner, 06-12-2007 21:59:51  
I'd look for the strongest i could get.. IE not copper or aluminum.... You were also given a place to look for the tubing.. take a look at their selection

Soundguy



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Ben Van Wagner

06-13-2007 06:43:36




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 Re: Hydraulic fluid pouring from shifter on 641 in reply to souNdguy, 06-13-2007 06:28:23  
I did look at mcmaster.. and looked at stainless as the way to go to prevent having to re-sleeve this tube at some point.

they dont have 1mm wall thickness stainless. I found another vendor (eagle) that had 10mm OD, 8mm ID tubing that was rated for 4000+ lbs of pressure. McMaster only has .5mm (cant handle 2K lbs) and 1.5 mm (unnecssarily restrictive).

I have enough info now to proceed with this. I"ll inspect the tubes later and post any further ? I may have.

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Ben Van Wagner

06-13-2007 13:26:55




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 Re: Hydraulic fluid pouring from shifter on 641 in reply to Ben Van Wagner, 06-13-2007 06:43:36  
Anyone know where I can get 10mm x 1mm stainless without a 100$ minimum?

also.. does anyone know what OD the return tube is ?? I figured I might as well sleeve them both.



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steve n carol

06-13-2007 18:37:37




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 WHERE TO PURCHASE 'THE' TUBING in reply to Ben Van Wagner, 06-13-2007 13:26:55  
Ben, I got some 'steel' tubing (w/o the seam) at the place where they make up the pressure lines, (and hoses) for my tractor. You could use steel. By the time it rusts away, the bearings will be shot anyway...sl



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Ben Van Wagner

06-14-2007 12:06:41




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 Re: WHERE TO PURCHASE 'THE' TUBING in reply to steve n carol, 06-13-2007 18:37:37  
Anyone know the ID of the return? I would really rather sleeve both of them. Anyone done this?

I could do just regular steel, but id rather do stainless if possible..



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