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Diode Warning Light

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SuperA-Tx

02-16-2007 12:24:12




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Radio Shack doesnt carry the 1N5408 diode any longer. The 1N5408 is; 1000V, 3A.

I did find one that is close at Radio Shack, part #276-114. It says; 1000V, forward voltage drop 1V, Forward current 2.5V, Max surge 80A.


Will this work in place of the 1N5408? Only a half amp differance.

The 1N5408 is available on the internet but you have to buy several and then by the time you add the shipping charges it gets to be over 30 dollars for a 50 cent part.

I looked for a warning light too at Radio Shack but they dont have that either. Went to the car parts place and they have warning lights but there isnt any watt listing on the packages or any numbers that match any of the bulb numbers that I have seen listed here. They didnt think any of the lights could be wired inline and then grounded to the frame so I just gave up.

Well, Its a small town and theres only one car parts place and one Alt place. The guys at the Alt shop are Mexican and I dont think they would understand any of this.

I guess this is why lots of people just go with the one wire setup.

Got one more place to check but this is getting kind of like looking for a needle in a hay stack.

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Bus Driver

02-16-2007 15:14:15




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 Re: Diode Warning Light in reply to SuperA-Tx, 02-16-2007 12:24:12  
Is this for an alternator exciter circuit? Do it the best way. Use a 25 ohm, 5 watt wirewound resistor. Anything from 10 ohms to about 55 ohms will work fine. That is what IH used when they went to alternators. The resistor is the most durable of all the possible devices.



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Bob

02-16-2007 15:21:03




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 Re: Diode Warning Light in reply to Bus Driver, 02-16-2007 15:14:15  
One advantage to the diode is that it may be bundled into the wiring harness, as it DOESN'T get hot.

The resistor gets a bit HOT if the key accidently gets left on, and the battery gets run down though the resistor.



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Bob

02-16-2007 13:59:45




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 Re: Diode Warning Light in reply to SuperA-Tx, 02-16-2007 12:24:12  
A 2.5 Amp @ 1000 PIV diode will work just fine.

If anyone needs one of the 1N5408's, I have them. I'd drop one in the mail to anywhere in the US for a SASE, and an extra $.39 stamp.

email, if interested.

bigcoulee@hotmail.com

P.S....

An "idiot light" with and LED in it will NOT work in the alternator's "excite" circuit, 'cause the LED doesn't draw enough current to "excite" the alternator.

You COULD, however, put a 10 Ohm 10 Watt resistor ACROSS the LED pilot light, and it would work.

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SuperA-Tx

02-16-2007 16:05:19




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 Re: Diode Warning Light in reply to Bob, 02-16-2007 13:59:45  
Bob,

I picked up the ones that Old mentioned at another Radio Shack in another town because I had to go to the Case dealer there anyway to get a seal. I think I got the market cornered on Diodes here in Texas now. The ones Old talked about (Radio Shack #276-1611) are sure a lot heaftier than the other ones I had gotten (Radio Shack #276-1114). I think I'll use the #276-1661 now.

Now I just got one question:

Can you put the Diode closer to the ignition swith, inside the instrument panel, where it will be hidden and out of the weather or do you need to get it as close to the Alternator as you can?

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Bob

02-16-2007 16:21:03




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 Re: Diode Warning Light in reply to SuperA-Tx, 02-16-2007 16:05:19  
The diode can do ANYWHERE in the lead to the alternator's #1 "switched excite" terminal. I cover the diode in 2 layers of heat shrink tubing for insulation, and to keep the diode's leads from flexing and breaking..

Post back when you get it "fired up", and let us know how it works. Sometimes, I feel like I'm "beating a dead horse" with this diode hookup, which is a REALLY SIMPLE way to convert to a Delco alternator, and works GREAT!

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SuperA-Tx

02-16-2007 19:14:39




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 Re: Diode Warning Light in reply to Bob, 02-16-2007 16:21:03  
Bob,

Will do. Working on the seal for the seed drive tomorrow first then.....?

I have to get the internal resistor changed back on Monday and have that diode trio checked. I'll start tomorrow but not before I sit it outside and show "baby" off a little.

Spring is comming and I got about another week to work on this and then its on hold until after the busy season.

Thanks guys. Yall been lots of help.

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JayWalt

02-16-2007 16:44:07




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 Re: Diode Warning Light in reply to Bob, 02-16-2007 16:21:03  
bob, i understand the purpose of the diode. But why dont cars suffer from this if you remove the alternator's main output cable? maybe they do, I havent tried, not do I want to. Or maybe they are fused. Its basically a preventative measure. I could probably safety do without since my alternator has a lifetime warranty. Kept it from my car that got totalled and smashed the alternator, returned it for a new one =) So its sitting here, 105 amps ready to be used. Not sure if it will fit under the hood, I'll check it out soon. Dad says he has some 12v coils and possibly some 12v round headlights, so I might be doing a conversion this summer. I'm just kidding about not using a diode. I have them coming out of my ears!! anything from signal diodes to full wave rectifiers, to scrs, you name it, I probly got it SOMEWHERE, hahahaha

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Bob

02-16-2007 18:08:01




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 Re: Diode Warning Light in reply to JayWalt, 02-16-2007 16:44:07  
The cars in which these alternators were used had a resistor in the circuit, possibly a resistance wire and/or an "idiot light".

The diode is a simple and easy way to prevent the output of the alternator's diode trio from backfeeding into the igntion system, and possibly the battery, through the internal voltage regulator. The diode I use is a simple and "out ot sight" method to provide the same protection. I DIDN'T invent the diode trick. Some ag and industrial equipment has been set up the same way from the factory since "way back when".

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John T

02-16-2007 13:23:03




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 Re: Diode Warning Light in reply to SuperA-Tx, 02-16-2007 12:24:12  
TX, If youre needing the diode thats wired in series between the ignition switch or coil and the lil side No. 1 (R) terminal on the Delco 10 SI alternator to serve as excitation and prevent backfeed run on when the ignition is turned off,,,,, ,,,I prefer a 10 ohm 5 watt current limiting protection resistor myself instead of any diode. Then in the rare event she still runs with the ignition off, a diode can be added and its size isnt all that critical, it needs to have a voltage withstand rating of at least 50 or more volts and 1 to 5 amps or larger should suffice, I use 5 just cuz the leads are bigger n more sturdy.

Or a diode will work also if thats what you want.

Now a "Warning Light" is a different animal, its NOT a diode unless its some sort of LED, its a Light Bulb (an idiot light) which glows if shes not charging but goes off if she is and it can still serve as the same function of exciting the alternator and providing current limiting protection. It wires the same again between the ignition switch or coil and the alternators lil side No 1 (R) terminal.

Use a resistor (my choice) or a diode or an idiot light, your tractor your call.

John T

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old

02-16-2007 13:17:42




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 Re: Diode Warning Light in reply to SuperA-Tx, 02-16-2007 12:24:12  
Change on the number. I went out and got the pack of them. The part number is 276-1661. It goes in the wire from the #1 terminal to the ingintion swithc with the white band end going to the alternator.



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SuperA-Tx

02-16-2007 14:07:35




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 Re: Diode Warning Light in reply to old, 02-16-2007 13:17:42  
Old,

OK I found the 276-1661 online at Radio Shack (6A, 50V) and they still show they have that one.

Ill give them a call and get one ordered and forget the light.



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old

02-16-2007 14:16:48




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 Re: Diode Warning Light in reply to SuperA-Tx, 02-16-2007 14:07:35  
Yep it works well and I have used probably 20 plus of them over the years when doing the 12 volt thing to them. Never had a problem useing them. They have a 400 amp surge which makes them almost bullet proof and if you get 400amps out of an alternator then you got big problems any how



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farmallhal

02-16-2007 13:09:23




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 Re: Diode Warning Light in reply to SuperA-Tx, 02-16-2007 12:24:12  
When I converted my 1951 H to 12 volt I used a 10 ohm 10 watt resistor in lieu of the light which I couldn't find around here. I also used a IN4004 diode so the engine would shut down when the switch was pushed in. Both of these items were purchased at Radio Shack. Don't recall the number on the resistor but anything similar should work as it's function is to excite the alternator into a charging mode. When installing the diode to shut off current to the coil the banded end must be toward the alternator. Hope this helps, Hal.

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Nat 2

02-16-2007 12:48:48




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 Re: Diode Warning Light in reply to SuperA-Tx, 02-16-2007 12:24:12  
The light/diode isn't supposed to be "grounded to the frame." It's installed in between the ignition switch and the #1 (IIRC) terminal on the alternator.

I picked up a simple panel mount red LED at Advance Auto Parts, stuck it in the electrical box in place of the fuse holder. Cost $5.48. Works fine.

Really, getting the exact part is not all that critical. Just get something close and you'll be fine.

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Janicholson

02-17-2007 06:50:10




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 Re: Diode Warning Light in reply to Nat 2, 02-16-2007 12:48:48  
Dear Nat, With no animosity, just reader success, I submit the following. Two months ago a question was raised when a trailer LED marker light was used in this circuit. The solution was to use a filiment bulb. There may be LEDs that draw enough current to work in this ap. But they would be very bright. LEDs do not work (well enough to recommend them). Yours might be a different arrangement, or it was sold as a LED by a counterperson but is a light bulb. JimN

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SuperA-Tx

02-16-2007 13:16:36




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 Re: Diode Warning Light in reply to Nat 2, 02-16-2007 12:48:48  
Nat,

It doesnt need to be grounded? Can you just let the light hang without touching the tractor frame? When I read on the conversation Bob talked about mounting it so I figured thats where it got its ground.

They had some what I would call "pin" lights that I wouldnt mind drilling a hole for and installing it in the dash if I knew for sure they would work.

So where does it get a ground from? I know I ask a lot of questions but I really want to make sure I do this right.

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Owen Aaland

02-16-2007 19:48:07




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 Re: Diode Warning Light in reply to SuperA-Tx, 02-16-2007 13:16:36  
The circuit for the light for the alternator works by being grounded by the regulator. The circuit starts at the ignition switch, goes through the lamp and enters the excitation circuit of the regulator (I terminal). The base must NOT be grounded. The light works by battery voltage coming from the ignition switch, passing through the lamp, and entering the voltage regulator where it is grounded by the excitation circuitry. Since the excitation circuitry in the regulator has some resistance the lamp will not be as bright as one that has a grounded base. When the alternator starts to charge voltage is applied internally to the excitation terminal. This voltage will be the same as the other small terminal, the control circuit (A terminal). Charging voltage from the output (B post) goes to the ammeter and down to the ignition switch. Now there is charging voltage on both sides of the lamp. With both sides of the lamp at the same voltage the lamp goes out. An alternator failure would cause the voltage to drop at the I terminal and the light would again come on. This is not entirely failsafe because a failure internal to the regulator creating an open circuit will cause voltage to drop at the I terminal and not be grounded. In this case the alternator will not work and the light will not come on. This is one reason to make sure the light is on before the tractor is started.

When the switch is turned off, the resistance of the lamp is enough to keep the back feed amperage below the level needed to run the ignition system.

In this set up the lamp must be good to provide the necessary voltage to the I terminal to excite the alternator. If the bulb fails, the alternator will not start charging. Usually there is a small resister across the lamp terminals to allow the alternator to begin charging even if the bulb fails. This resister also causes the lamp to glow less brightly than it would if it were directly grounded.

Ideally the control circuit (terminal A) should be connected as close to the battery as possible, normally at the battery cable on the solenoid or starter switch. That allows the alternator output voltage to be higher than the voltage that actually reached the battery to compensate for voltage losses between the alternator and the battery. The electrical load on these old conversions is so low that the control circuit can be connected to the alternator output terminal with no ill effect.

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SuperA-Tx

02-17-2007 10:25:54




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 Re: Diode Warning Light in reply to Owen Aaland, 02-16-2007 19:48:07  
Owen,

You explained that quite well. I think I got the jest of it.

Thanks



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old

02-16-2007 12:39:03




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 Re: Diode Warning Light in reply to SuperA-Tx, 02-16-2007 12:24:12  
I use radoi shack part #16-1627 or at least I thnik thats the # with out going out to my shop I can't be 100% sure on that but I know thats real close. I keep a pack on hand all the time because I do a lot of 12 volt convertions



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