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Farmall & IHC Tractors Discussion Forum
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Removing injection pump on a MD

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Brad in WI

10-19-2005 10:35:02




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I have discovered that it is time to take my pump in for repairs. Does anyone know the easiest way to remove the pump from the motor. How important is it to have at TDC on #1. Does the drive gear come off or stay on. All help is welcomed, I have not done alot of this type of work so please be somewhat specific thanks
Brad




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Geoff NY

10-19-2005 16:20:52




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 Re: Removing injection pump on a MD in reply to Brad in WI, 10-19-2005 10:35:02  
Brad, as stated by others, remove the front cover and expose the drive gear of the pump. Now, rather than removing the three bolts that hold the timing pointer, remove the nut that holds the shaft. Then remove the bolts that hold the pump (you will have to access them through the holes in the gear). Take a chiesel or putty knife and work the pump away from the front cover. The shaft is keyed so don"t worry about timing, it will only go on one way. The pump gear stays meshed with the rest of the front gears and won"t come out without removing the whole front cover of the motor. It"s almost impossible to get that motor out of time this way.

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Ron in Nebr

10-19-2005 20:12:07




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 Re: Removing injection pump on a MD in reply to Geoff NY, 10-19-2005 16:20:52  
Sorry about the double post below!

And yep, Geoff's method of leaving the three bolts in the gear and just sliding the whole hub off the pump input shaft will work great too and you won't alter the original pump timing.

Just be carefull taking it apart, and especially so as you are going back together, to not lose the key on the shaft and let if fall down inside the front cover.



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Ron in Nebr

10-19-2005 13:30:09




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 Re: Removing injection pump on a MD in reply to Brad in WI, 10-19-2005 10:35:02  
I pulled the pump off my 650D and it should be similar....

Once all the fuel lines, linkages, etc. are off, get the motor to TDC on #1. On mine there was a groove on the crankshaft pully and a pointer so that part was easy.

There should be a stamped steel cover in front of the pump. Remove that and notice the position of where the gears are. Wipe any oil off of them that may be there. There should be three bolts holding the drive gear on and a "pointer" that goes to degree marks on the gear. These three bolts go through slotted holes in the gear, allowing you to adjust pump timing. Take note of where that pointer is pointed. On mine there was a chisel mark(from the factory) on the pump hub that the drive gear bolts to. The chisel mark lines up with a mark on the gear if I remember right. Also I think there were punch marks(again from the factory) on both the drive and driven gears. These should all be lined up at TDC#1. If your memory is like mine, take the time to grab a peice of paper and sketch out the gears and where all the marks are. Unbolt the gear from the pump and unbolt the pump from the engine and it's ready to come off. The pump gear, at least on mine, stayed in the engine. Take care not to turn the engine while the pump's off and it should all go back together easily enough. It's been a couple years since I did mine so the details might be off a bit, but the main point is that there are marks from the factory that'll let everything be back in time when you put her back together as long as all the marks are lined up like they were before. Mine started right up once everything was bled out- hope your luck is as good!

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Ron in Nebr

10-19-2005 13:25:07




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 Re: Removing injection pump on a MD in reply to Brad in WI, 10-19-2005 10:35:02  
I pulled the pump off my 650D and it should be similar....

Once all the fuel lines, linkages, etc. are off, get the motor to TDC on #1. On mine there was a groove on the crankshaft pully and a pointer so that part was easy.

There should be a stamped steel cover in front of the pump. Remove that and notice the position of where the gears are. Wipe any oil off of them that may be there. There should be three bolts holding the drive gear on and a "pointer" that goes to degree marks on the gear. These three bolts go through slotted holes in the gear, allowing you to adjust pump timing. Take note of where that pointer is pointed. On mine there was a chisel mark(from the factory) on the pump hub that the drive gear bolts to. The chisel mark lines up with a mark on the gear if I remember right. Also I think there were punch marks(again from the factory) on both the drive and driven gears. These should all be lined up at TDC#1. If your memory is like mine, take the time to grab a peice of paper and sketch out the gears and where all the marks are. Unbolt the gear from the pump and unbolt the pump from the engine and it's ready to come off. The pump gear, at least on mine, stayed in the engine. Take care not to turn the engine while the pump's off and it should all go back together easily enough. It's been a couple years since I did mine so the details might be off a bit, but the main point is that there are marks from the factory that'll let everything be back in time when you put her back together as long as all the marks are lined up like they were before. Mine started right up once everything was bled out- hope your luck is as good!

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Janicholson

10-19-2005 13:52:14




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 Re: Removing injection pump on a MD in reply to Ron in Nebr, 10-19-2005 13:25:07  
Make sure you are on compression with #1 by putting the engine in gasoline starting settings, ignition off, and pulling #1 sparkplug. Then, with a short piece of garden hose stuck in the spark plug hole, rotate the engine with the crank till air blows out of the hose. Then align the marks. Otherwise it could be 180 degrees off.
JimN



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