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Commited a AS

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BillD1

07-28-2005 13:55:21




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While attempting to freeup a stuck WK-40 I managed to put a kink in the #5 rod Can it be straightened? am thinking " V " blocks and a hydraulic press. Has any one tried this?




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Andy Martin

07-29-2005 05:29:25




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 Re: Commited a AS in reply to BillD1, 07-28-2005 13:55:21  
The problem with trying to straighten a connecting rod is that you will have great difficulty getting the wrist pin hole truly parallel with the crank journal hole.

That could cause excessive bearing wear as the piston tries to twist in the sleeve on every stroke.

I am assuming you mean four v-blocks on snug fitting shafts through the wrist pin and crank holes. That will only help you get it straight in one plane. How do you propose to straighten it the other direction (shafts closer at one end than the other)?

As you start straightening, residual stresses in the rod will cause uneven springback twisting the rod in whichever way it wants to go. I expect after your first bend on four v-blocks you will be only touching three. You have to keep over-bending it different directions (or different planes) to keep removing each new distortion.

It will take large accurate calipers to figure out how it is bent and to finally get the holes straight.

We once straightened two cylinder rods which were bent 15 degrees or more. After three or four tries on the first one we had a corkscrew. This was not visible to the naked eye, but was detected with dial indicators as the shaft was turned in v-blocks. Several hours of sketching the shaft and carefully overbending in the right direction up and down the shaft finally got it to ASAE specificaitons. We'd been money ahead to buy new shafts. The second one went better but was still not easy.

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El Toro

07-28-2005 17:20:01




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 Re: Commited a AS in reply to BillD1, 07-28-2005 13:55:21  
I wouldn't use that rod, check on a new one or a used rod. Try this number for a used rod: 1-800-624-7999. Here'a website for finding a salvage yard in your area. Hal


http://www.epartdirect.com/index.php?t=fc&s=s



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Sloroll

07-28-2005 16:20:30




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 Re: Commited a AS in reply to BillD1, 07-28-2005 13:55:21  
Rods maight be available new. That engine was used in international trucks too, If I remember right.



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old

07-28-2005 15:28:34




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 Re: Commited a AS in reply to BillD1, 07-28-2005 13:55:21  
You might be able to do so but you wouldn't see me doing it. If you try it will probably end up fling out the side of the block. Once something like that is bent its not going to be any where near as strong as it was new/used



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BillD1

07-29-2005 05:49:12




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 Re: Commited a AS in reply to old, 07-28-2005 15:28:34  
Thanks for the advise Added that list of salvage yards to favorites list



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