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Farmall & IHC Tractors Discussion Forum
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No spark

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CNKS

05-16-2007 17:34:07




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I've had my 460 International Hi Utility 90% disassembled for over 2 years (yes, I'm slow). Finally got it together enough to try to start it. New wiring harness, old coil, but I have tried more than one. All worked when removed. Currently have installed a working 12 volt coil from my M that uses an external resistor (says so on the coil). I get no spark when the coil wire is pulled from the distributer. Wiring is exactly the same as in my owners manual. Wire from starter button to resistor. Wire from other end of resistor to + coil terminal, along with a wire from the R solenoid terminal to the + coil terminal. Negative coil terminal goes to distributer. I get a good spark from the wire that runs from the R terminal on the solenoid to the + side of the coil, but only a small spark from the wire running from the (-) coil post to the distributer, and absolutely no current, according to my bare fingers, coming out of the coil wire. Tractor is factory 12 volt, negative ground. Have tried 3 coils, current one with and without the resistor -- I'm lost, as usual. Any suggestions are appreciated.

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El Toro

05-17-2007 13:23:08




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 Re: No spark in reply to CNKS, 05-16-2007 17:34:07  
Did you ever find the ignition problem? Hal



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KEB

05-16-2007 20:53:50




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 Re: No spark in reply to CNKS, 05-16-2007 17:34:07  
Here's an easy check. Connect a test light between the (-) terminal on the coil (the one that goes to the points) and ground. An analog voltmeter will also work, but a light is easier to see. A digital voltmeter is not good for measuring pulses like you expect to see.

Turn the ignition on & crank the engine.

You should see the light pulse on & off as the points open & close. If the light pulses, but you don't have a spark when you hold the high tension wire coming out of the coil next to ground, either the high tension side of the coil is open or the high voltage wire itself is bad. Replace as needed.

If the light never comes on, disconnect the wire to the distributor from the (-) terminal, leave the test light connected, and turn the ignition on (don't have to crank). If the light comes on now, you have power to and through the ignition coil and either the points or the wire between the (-) coil terminal and the points is shorting to ground.

If the light still doesn't come on, check at the (+) terminal with the ignition on. If you have power at the (+) terminal but not at the (-) (with the wire to the points disconnected), the primary side of the coil is open and it will have to be replaced.

If the light comes on and stays on, the points are not closing. First place to check is for an open circuit in the wire between the (-) terminal on the coil and the points. Its common for the points wire to either short or break inside the insulation where it enters the distributor.

Good luck, let us know what happens.

Keith

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sflem849

05-16-2007 20:00:48




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 Re: No spark in reply to CNKS, 05-16-2007 17:34:07  
That was a lot of reading so I may be repeating. Think the wire from the starter switch overrides the regulator on startup so you get the highest possible volts for easier starting. Our local red mechanic was looking at my SMTA and was suprised that wasnt done. I just stared at him and said huh.....



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old

05-16-2007 18:38:51




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 Re: No spark in reply to CNKS, 05-16-2007 17:34:07  
Do it the simple way. Hot wire it. Tkae a wire from the battery to the coil and see if you have spark. If you do then your problem is from the coil back to the battery. If you don't have spark when hot wired your problem is in the distubutor which means you may have bad points or a bad condenser or a short some place inside the distubutor

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CNKS

05-16-2007 18:50:46




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 Re: No spark in reply to old, 05-16-2007 18:38:51  
I have current to the coil, that is the only place there is any -- I don't have current through the coil.



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old

05-16-2007 20:29:19




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 Re: No spark in reply to CNKS, 05-16-2007 18:50:46  
Bad coil or the points are shorted or heres one that gets a lot of people the insulator going into the distubutor is bad and is shorting out. On my ford 841 that happen to me and I about went crazy finding it till I removed the insulator and just ran a wire into the points. I then silcone sealed the hole and it has run that way for 10 plus years

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John T

05-16-2007 18:26:22




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 Re: No spark in reply to CNKS, 05-16-2007 17:34:07  
CN, You lost me when you talk about a wire from the starter button to the resistor or something like that. Im thinkin a push to start button ought to energize a starter solenoid NOT suppy coil voltage OTHER THEN IT MAY SUPPLY COIL VOLTAGE only WHILE CRANKING if its how your ballast by pass system works. If it has a push to start button it may well lead to the coil or output of ballast to by pass the ballast while cranking BUTTTTT you gotta somewhere have a regular Ignition switch that always (cranking or running) supplies hot voltage to the coil or ballast when switched to ON..... ..... ...

THERE MUST BE some sort of an ignition switch terminal (I dont mean any Start terminal or push to start switch) labeled maybe IGN that is HOT when the Ignition switch is turned to ON n stays hot unless its turned OFF.

Shes NEVER gonna fire until you apply n keep hot voltage to the coils input (NOT to distributor) when some sort of an ignition switch is ON.

What happens if you hot wire a hot batery voltage source to the coils high input (NOT to distributor) terminal????

Since you have an in line ballast resistor, the hot voltage I spoke of above would be more like 6 then 12 provided alls wired correct n a good set of points is closed.

The ballast by pass is a system to by pass the ballast n feed unballasted voltage to the coil ONLY while shes cranking. Thats often done by running a wire from the solenoid to the coil input or low side of the ballast. Other ways to do it are a push to start switch/button that has an extra third terminal that wires to the coil to by pass the ballast while cranking.

You gotta get voltage to the coil first and then see para 5 below for easy troubleshooting of the points. CHECK THE POINTS FIRST TO BE SURE THEY ARE GAPPED CORRECT N OPEN N CLOSE AS THE ENGINE TURNS AND ARENT ALL BURNED OR PITTED BADLY. Other probable causes (if coil has voltage) are a weak or shorted condensor.

Heres more if needed but it sounds like you gotta get her wired correct n hot voltage to the coil first.

NOTE: You sure the ballast is good??? If its open and you have a working ballast by pass system (switch or solenpoid) it could spark while cranking but not otherwise !!!!! !!!! it should be like 1.5 to under 2 ohms if its a typical ballast


TROUBLESHOOTING A BATTERY POWERED EXTERNAL COIL TYPE IGNITION SYSTEM:

PRELIMINARY CHECKS:

(A) To see if it happens to be a cap n rotor problem and to see if at least the coil is firing, remove the coil wire from the distributor (leave coil end intact) and place its bare end to within 1/8 inch from tractor iron, turn her on n crank her over, and see if she jumps that gap with a good visible blue spark????? If so but the plug wire ends (from wire end to 1/8 inch to frame) or the plugs themselves don’t fire, its a cap n rotor or plug wire problem. If the coil wire isnt even sparking, see below.

(B) Next open the cap and see that the points are gapped correct and indeed opening and closing as the engine is cranked and the distributor shaft rotates and MAKE SURE THEY ARE NOT BURNED OR PITTED OR CARBONED UP BADLY !!!!! !!!!! If so, running a point file between them to clean them up might make her run again HOWEVER that’s only a temporary cure, so if that cleaning makes her spark, INSTALL N GAP NEW POINTS. In the event they appear good but only gray oxide coated, non abrasively clean/buff/polish them using say a dollar bill or shop cloth etc. and see what happens.

MORE TROUBLESHOOTING IF ALL THE ABOVE STILL FAILS TO MAKE HER SPARK

1) THE VERY FIRST THING YOU GOTTA HAVE is voltage to be present on the coils high supply (NOT to distributor) terminal when you turn the Ignition switch ON. If not she cant ever fire, but in the event the ignition switch or circuit/wire down to the coil or any Ballast Resistor is bad or open, you can HOT WIRE it by jumping a hot ungrounded battery voltage source to the coils high input supply (NOT to distributor) side n see if she runs then???? If she fires hot wired, you could have a bad ignition switch ((That can happen, when Ignition is on, the switches IGN terminal must turn hot)),,,,, ,or an open Ballast (if it has one) or a bad/open wire from switch to coil.

If the switch is good, if you turn the ignition switch on and place a test lamp on the coils high (NOT to distributor) terminal SHE MUST LIGHT UP. If not again, look for an open Ballast Resistor (if it has one, it should read around 1.25 to 2 ohms across its terminals) or bad/open wires from the switches IGN output down to the Ballast (if it has one) and distributor.

2a) When the Ignition switch is turned on, voltage should appear on the coils high input side. That would be 6 volts on a straight 6 volt system or 12 volts on a 12 volt non external ballasted system, or around 6 volts on a 12 volt system that used a 6 volt coil plus an external Ballast Resistor and the coil is good and the points are closed and they and ALL wiring is good.

2b) To insure the coils low voltage primary winding is not bad/open, use an ohmmeter and measure its DC resistance between its lil + and -terminals. If its an open circuit (no continuity) its bad/open and will NOT work. It should measure around 1.25 to 2 ohms or so if its a 6 volt coil and maybe 2.5 to 3.5 if its a 12 volt internally ballasted coil. NOTE CAUTION have all leads and any voltage source DISCONNECTED FROM the coil for this simple primary winding continuity test. 3) Next, place your voltmeter or test lamp over on the coils other low to distributor terminal side, turn her on and crank the engine over.

4) A test lamp there should flash ON (when points are open) and OFF (when points are closed) as the engine is cranked slowly.

5a) If the lamp never comes on there, the coils primary is bad/open,,,,, ,,,,or the points are never opening,,,,, ,,,or theres a shorted/bad condensor (remove its lead to points and see if lamp comes on, if so, bad shorted condensor or its wiring),,,,, ,,or the points wire is shorted,,,,, ,,or the distributors side pass thru stud is grounded (use ohm meter to test that),,,,, ,,,or the points may have a shorted spring.

5b) If the lamp never goes off as engines cranked, the points are not closing or are bad,,,,, ,,or the wire or circuit is missing from the distributor to the points,,,,,or the distributors not well grounded to the tractor.

She cant fire the coil unless its low side is getting a conductive ground return path via closed points and then the circuit is open when the points open.

Be sure the condensor or its wiring is NOT shorted out and see if the lite comes on (when points open) with the condensor disconnected. If removing the condensor makes her spark, replace the condensor.

SUMMARY

Be sure the points are closing fully and open on high cam and ARE NOT BURNED OR PITTED OR CARBONED UP BADLY,,,,, ,theres voltage present on distributors high side at all times when ignitions on (or its a bad switch or open ballast or bad wiring to col),,,,, ,voltage on coils low side flashes on and off as distributor is cranked,,,,, ,,,condensors not bad/shorted,,,,, ,,no shorts in wires to points and no shorts in pass thru side out distributor stud,,,,, ,,coil has continuituy.

You may luck out n just need a new set of points. If the coil wire fires (see above) and the plug wire ends to 1/8 from frame but NOT the plugs, they are baddddd ddddd . Check them BOTH.

Good Luck n God Bless, post back any questions and your findings and any questions.

John T Nordhoff in Indiana, retired electrical engineer who usually lurks over on the Mother Deere boards versus over here on the “dark side”.

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D Slater

05-16-2007 18:59:54




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 Re: No spark in reply to John T, 05-16-2007 18:26:22  
If I remember correct on his tractor the ignition switch wire that is hot when switch is turned on goes to starter button and powers it then from the same side of terminal to resistor so he has that correct if coil wire is hooked to same side as switch wire on push button. If you have a good coil and power to coil I would follow Johns advice on points and related parts and make sure nothing is shorted out.

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CNKS

05-16-2007 18:45:34




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 Re: No spark in reply to John T, 05-16-2007 18:26:22  
The key switch and starter button are separate. NO current goes anywhere with the key switch off. The diagram clearly shows, and the text says "electric starter button to coil resistor". From the SAME starter button terminal a wire goes to the key switch (actually vice versa). From the other starter button terminal a wire goes to the "S" post on the solenoid. From the "R" post on the solenoid a wire goes to the + post on the coil. THERE the current stops. I need to print out your post and take it to the tractor. Before that, I will ask you the same question that I asked others: Assuming everything is hooked up correctly (It is all NEW except the ballast resistor that I have bypassed with no improvement, and the coil, which works on my M (12 volt coil), should I get a spark out of the coil to distributer cap wire when disconnected from the distributer cap -- points or no points, shouldn't I get a spark there, if I should (I don't) then I do not even need to look at the distributer -- yet.

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John T

05-16-2007 19:52:38




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 Re: No spark in reply to CNKS, 05-16-2007 18:45:34  
You can take the distributor cap n throw it away but stilllll llll any time theres voltage to the coils high input and its output has a ground path via a good set of closed points buttttt t the points are opened THE COIL WIRE SHOULD FIRE to ground.

If the coil wire fires but no spark getting to any of the plug wires, its EITHER a cap or rotor problem or the wrong cap or rotor etc.

John T

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D Slater

05-16-2007 19:35:23




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 Re: No spark in reply to CNKS, 05-16-2007 18:45:34  
Yes you should get a spark from coil wire when cranking engine if held near ground, but it needs good points and componets. When points are closed a magnetic field builds up in coil,when points open current through coil is stopped and magnetic field collapses making a high voltage current. Memory little fogy on explaining this so someone correct me if I made a mistake.



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CNKS

05-16-2007 19:48:05




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 Re: No spark in reply to D Slater, 05-16-2007 19:35:23  
Thanks -- I am going to start by putting the old components back in the distributer, which were working ok anyway--don't think I tossed them.



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El Toro

05-17-2007 04:02:15




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 Re: No spark in reply to CNKS, 05-16-2007 19:48:05  
That may be a good idea to install the old components one at a time until you get spark from that coil wire. Hal



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the tractor vet

05-16-2007 18:19:00




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 Re: No spark in reply to CNKS, 05-16-2007 17:34:07  
Ah your problem is that the wire from the starter button should go to the selinoid and a wire from the R therminal should go to the Points side of the resistor and the wire from the KEY switch should go to the resistor . The only time that ya should shoot 12 volts to the coil is when ya crank the engine . No maybe i miss understood ya . Also chek to make sure that the dist. to block is clean and giving a good ground , Also it could be your points as more then once i have gotten new points that PLUM DON'T WORK and will make ya get into the purpel bag.

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CNKS

05-16-2007 19:12:29




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 Re: No spark in reply to the tractor vet, 05-16-2007 18:19:00  
Diagrams can be wrong. It shows the wire from the starter button to the S terminal on the solenoid, as you say. HOWEVER, it shows the wire from the opposite side of the starter button going thru the resistor to the + (non-points side) of the coil. The R terminal also attaches to the + side of the coil -- so this is wrong??As to the key switch, one terminal has the wire to the (-) ammeter terminal, which then goes from the (-) ammeter terminal to the Bat terminal on the regulator. The other ign switch terminal connects to the starter button. I have the thing wired according to the diagram, not saying this is correct. All wires are new, except those that did not come with the harness, even those are unused. There is no corrosion, anywhere.

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The tractor vet

05-16-2007 20:23:12




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 Re: No spark in reply to CNKS, 05-16-2007 19:12:29  
Well since i am not there i can not check it myself but the way i explained it is the way it works . Firts ya need power to the key switch then to the starter button then from the key to the coil from the starter button to the starter then from the R terminal to the coil from the key switch to the resistor and you will have lift off. And at this moment i can not give ya the color codes as i hate to say this but I FORGOT . If i could figure out how to use the Disk that my youngest daughter did up for me on ALL the I H wireing i could look it over as she took my books and scaned all the wiring out of the I H shop books and put the all on a disk for me but she never told me how to use them . And i can not just run out to the truck and look as it is still setting out at my one buddys farm STILL not running as i have not been able to figure out what is wrong with the dumb thing and i am being CHEAP on buying a scan tool because if i am going to have to buy one it will be a OTC gensis so that i can use it on anything not just the old ranger.

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Brownie450

05-16-2007 18:01:24




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 Re: No spark in reply to CNKS, 05-16-2007 17:34:07  
With the distributor cap & rotor off, hold the "distributor cap" end of the coil wire 1/4 inch from a good ground, & with ignition switch on, open & close the points with your fingernail or a screwdriver, Is a spark visible now? If no spark, using a voltmeter or test light, check for voltage at the movable point with the points open. If no voltage, there is an open in the ignition to coil circuit.

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CNKS

05-16-2007 18:26:20




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 Re: No spark in reply to Brownie450, 05-16-2007 18:01:24  
I will try that. As to the points. I got a new set from Carter and Gruenewald. However, the bottom (adjustable) point for some reason is offset and cannot be mounted correctly. Since the old points looked good anyway, I used the new point that is attached to the spring, along with the old moveable one. Dissimilar metals or something? But, shouldn't I get a spark from the coil wire 1/4 inch from some ground, simply by cranking the engine? Or, shouldn't it shock the poop out of me? Again I have current to the + coil terminal, little if any comes out.

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El Toro

05-16-2007 17:59:27




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 Re: No spark in reply to CNKS, 05-16-2007 17:34:07  
Don't you have an ignition switch or key switch that has a start position when you twist the key
to crank the engine and and a run position? Your starter button should only feed voltage to the starter solenoid. You should have a switch that feeds voltage to your coil when its in the on position. With the points open you should have voltage on both small terminals on the coil. You need to use a volt meter or test lite. You need to start at the ignition switch and check for voltage at the switch, then at the ballast resistor and at the coil with the points open.

If you have voltage on both small terminals then take a piece of 320 wet or dry and rub those points. Even if they're new. Then hold that coil wire near a good ground while some makes an attempt to start the tractor. Take a look at your points and make sure none of the wire connections are touching the distributor. Hal

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CNKS

05-16-2007 18:15:36




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 Re: No spark in reply to El Toro, 05-16-2007 17:59:27  
If I could get current TO the distributer, I could check things out. It has a separate key switch and starter button. Starter does not work with the key off, both starter switch and key switch appear to be ok. They both worked before I disassembled the tractor, they are not corroded or anything else that should cause them not to work. The key switch makes the starter button "live", unlike the letter series on which you can activate the starter with the switch on or off. A very hot spark gets to the coil, the current, for whatever reason, will not go through it, the coil is good, at least it works fine on my M. I suspect the ballast resistor, but I have removed it with the same results. I may not be supposed to run it that way, but bypassing the resistor should still allow current through the coil? I do need a volt meter, I have a fairly new one that has never worked right. As stated in my original post, I can get a small spark from the (-) coil wire, nothing thru the main coil to distributer cap wire. Isn't current supposed to flow through the coil wire when it is disconnected from the distributer cap??

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Gene-AL

05-16-2007 20:14:46




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 Re: No spark in reply to CNKS, 05-16-2007 18:15:36  
CNKS

You say: "If I could get current TO the distributer, I could check things out."

My take is that you probably have current THROUGH the distributor, but it is to ground all the time, and no spark can occur until the ground is opened.

If I read you right, you have a short to ground or a partial short (resistive) path to ground at the coil (-)lead or inside the distributor on the same connection. Possible places are: 1. The connector through the distributor wall has a broken/missing insulator or metal parts attached to the feed through bolt (if that's what it has) are touching the distributor case (ground). 2. The condenser is leaky/shorted or its lead/connector lug is shorted to ground. 3. Your points never open which might include some part of the points 'hot side' from the feed-through touching a ground. Have you carefully inspected the points? They also have an insulator which is the bearing that they move back & forth on. How about the points mounting screws - could they somehow cause a short by touching one of the places I've mentioned?
You could take the coil (-) wire loose from the distributor and, with the ignition 'on', see if you get a small spark at THAT wire when you touch and remove it from a ground (it should also produce somewhat less than a full high-voltage spark at the coil high voltage tower because no condenser is connected). If this proves to be the case, then your trouble would seem to be within the distributor itself.

I see nothing wrong with your description that the ignition key switch 'on' wire goes to the starter switch then the SAME wire connection continues on to the resistor, then the other resistor end to the coil (+). The OTHER connection on the starter button switch goes to the solenoid AND also direct to the coil (+) for 12V direct to the coil while the starter is operating.

I have no diagram of this tractor to go by, but I believe what I have stated should be correct, based partly on what you wrote.

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El Toro

05-16-2007 18:38:30




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 Re: No spark in reply to CNKS, 05-16-2007 18:15:36  
You should have a hot spark from that coil wire, but you need to make sure there's voltage to both small terminals on the coil with points open. If you have voltage on both of those terminals have someone snap the points open and close while you hold the coil wire near a good ground to see if you get any fire from the coil wire. If you don't
clean those points and try again. Still no fire
change the condenser and try again. Hal

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CNKS

05-16-2007 18:54:48




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 Re: No spark in reply to El Toro, 05-16-2007 18:38:30  
I can easily do that by myself, I realize that new parts can be defective, but it is all new -- I may put the old ones back in. I remember that happened on my M once. New points and condensor, nothing; I put the old ones back in and it started.



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georgeky

05-16-2007 17:42:45




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 Re: No spark in reply to CNKS, 05-16-2007 17:34:07  
CNKS, I assume you have replaced the condensor, If not might be worth a try. Might be worth a try even if you have. I have gotten bad electrical parts several times.



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CNKS

05-16-2007 17:47:40




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 Re: No spark in reply to georgeky, 05-16-2007 17:42:45  
The question is with the coil wire disconnected from the distributer, it has new points and condensor, no spark at the plugs, so I pulled the coil wire, no current gets to the distributer. I have some simple mistake somewhere that I can't seem to locate.



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georgeky

05-16-2007 17:55:26




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 Re: No spark in reply to CNKS, 05-16-2007 17:47:40  
Beats me, I have had this eletrical business make me want to pull out my hair. I never was the best on it to begin with. I am sure you will figure it out.



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