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Farmall & IHC Tractors Discussion Forum
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12V Conversion coil question for John T or others

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Ron in Nebr

03-31-2007 19:45:41




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Ok, got your post about checking to see what's printed on the coil and that a coil rated at 12v "without ballast" does not need a resistor.

Question- all the points-type car engines I've ever worked on had a ballast, either a separate one or in the wire itself. Do all these, mostly 12v systems, actually have a 6v coil thus requiring the resistor? I'd always been under the impression that the resistor was required to reduce voltage to the points to keep 'em lasting longer.....and when we'd convert a GM points system from points to HEI, we'd run a new wire that bypassed the original wire that had a resistor in it. So, does a normal 12v system need a resistor with a 12v coil or not???

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Bus Driver

04-01-2007 05:59:34




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 Re: 12V Conversion coil question for John T or oth in reply to Ron in Nebr, 03-31-2007 19:45:41  
Just in case anyone is not absolutely clear about the resistors/diodes/lamps used in alternator conversions, one resistor in the supply conductor to the coil is used if the coil is for 6 volt or if the coil requires an external resistor. A diode or lamp will not substitute in this instance. The resistor limits the current primarily to prolong the life of the ignition points. The other device, I personally prefer and use only resistors, is used between the power source and the exciter terminal on the alternator. The most logical power source is the ignition switch since the alternator needs to be excited only when the engine is running. Once charging, the alternator sends/can send power back through that exciter conductor. That would keep the ignition "on"- power to the coil- until the engine stopped for lack of fuel. The resistor/lamp/diode either stops this power feedback or limits it to an amperage value less than that required to power the ignition. Thus moving the ignition switch to "off" really does stop the engine. IH used a 25 ohm resistor for this purpose on the early alternator equipped tractors. I use a 5 watt, 44 ohm wirewound resistor with a shop-made mount and also use epoxy to prevent the resistor from wiggling in the mount. It is mounted to the back of the alternator. Never a failure. The lamp used on many vehicles will have about 55 ohms resistance. Diodes limit current flow to one direction only. Only one of these devices is needed in any particular exciter circuit.

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John T

03-31-2007 20:08:39




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 Re: 12V Conversion coil question for John T or oth in reply to Ron in Nebr, 03-31-2007 19:45:41  
Ron, Many 12 volt systems (car or tractor) still had the 6 volt coil even though it required the external ballast and theres one big advantage that system has. Its that if the ballast is external, its possible to by pass jump aorund it ONLY WHILE STARTING for a hotter starting spark. Thats cuz while cranking the battery voltage can drop drastically at cold temps so with an external ballast its easy to by pass it while cranking which could improve extreme cold weather starting VRESUS a coil that had no external ballast capable of by passing.

NOOOOO OO a 12 volt system that uses a full true 12 volt rated coil (some call internally ballasted) DOES NOT USE EXTERNAL BALLAST.

A weakness in point ignitions is excess current would cause premature point burn up so the current is limited to 4 amps or under. Therefore since a 6 volt coil only has say 1.5 ohms resistance you need the other 1.5 ohms of external ballast so the points current is limited to 4 amps. A 12 votl coil already ahs 3 ohms of primary resistance so no extra balalst is used.

John T

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Ron in Nebr

03-31-2007 19:51:14




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 Question 2 in reply to Ron in Nebr, 03-31-2007 19:45:41  
Ok, got that coil wire voltage question asked, hopefully that'll be helped soon.....got another question on the 12v conversion....

In Bob M's diagrams it shows to use a light between one of the alternator terminals and the switch. In a different author's 12v conversion explanation, both using the GM 10-SI alternator, the other guy said to use a diode to prevent feedback when the switch is off.....

Will the light in Bob M's diagram do the same thing?

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Bob M

03-31-2007 20:27:41




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 Re: Question 2 in reply to Ron in Nebr, 03-31-2007 19:51:14  
Yes Ron. You can use either the light or diode with the 10SI - both will work fine.

The 10SI was originally designed to use the light. (It's charging system warning light idiot light in your car.) However a diode properly wired up will provide an equivalent current feedback limiting function as a warning lamp.

Personally I prefer the warning lamp. It will light immediately should the alternator quit working or if the fan belt breaks.

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Jossette

04-01-2007 05:59:03




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 Re: Question 2 in reply to Bob M, 03-31-2007 20:27:41  
third party image

I use 2 resistors. one for the coil and one for the alt. saves a lot of headache down the road



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John T

04-01-2007 07:48:01




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 Re: Question 2 in reply to Jossette, 04-01-2007 05:59:03  
Good picture n fun discussion, My only comment concerning those tandem ballast resistors would be they are fine for the coil, but most of those ballast resistors are ONLY like 1 to 2 ohms, while the 10 ohm resistor or the idiot light (maybe 40 ohms) are much higher.

That all being said, Ive seen plenty of those alternator set ups WITH NO RESISTANCE WHATSOEVER (or a diode) and they all worked fine NO PROBLEM. Its my belief HOWEVER the idiot light or 10 ohm resistor or more can provide some degree of current limiting protection for the alternators internal circuitry which no or low (1.5 ohm ballast) resistance does not.

I guess THE BOTTOM LINE in my humble opinion as far as safety and to still allow the alternator to excite would be in order of these preferences:

BEST INCANDESCENT Idiot Light of around 40 ohms or so cuz it limits current PLUS is a charge indicator

SECOND BEST A resistor of at least 10 ohms up to maybe 40 to 50 or so ohms

THIRD A diode to prevent run on

FOURTH To use NOTHING

Any agreement or disagreement ????? ??

John T

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Jossette

04-01-2007 14:27:31




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 Re: Question 2 in reply to John T, 04-01-2007 07:48:01  
It is mostly up to the operator. Any and all will work just fine. With my set up it will only put 4 - 5 volts to the points which really saves in the long run.

There are some people that run without and have no trouble. Whatever you decide will be just fine.



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John T

03-31-2007 20:16:19




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 Re: Question 2 in reply to Ron in Nebr, 03-31-2007 19:51:14  
YESSSSS Bob's idiot light can serves the same purpose as the diode. HOWEVER I recomemnd use of a 10 ohm resistor to serve as a current limiting protective device and then ONLY use a diode if she still runs even with the ignition OFF (dont think it ever will however i.e. with 10 ohm resistor they cant hardy run on.) I dont use diodes anymore, just the resistor as I believe it is more safety protective then the .6 voltage drop a diode can offer

The idiot light Bob n others use also has a high resistance, probably higher even then 10 ohms I recommend, so it may be even better as a safety current limiting protection device PLUS it serves as an idiot charge indicator light.

CAUTION some lights like an LED can be way toooo much resistance and not allow enough current for excitation THEY WONT WORK The ones Bob uses are still incandescent I believe????? ??

Whatch think Bob ????? ?????

John T

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Bob M

03-31-2007 20:34:27




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 Re: Question 2 in reply to John T, 03-31-2007 20:16:19  
> CAUTION some lights like an LED can be way toooo much resistance and not allow enough current for excitation THEY WONT WORK The ones Bob uses are still incandescent I believe????? ??

>Whatch think Bob ????? ?????

----

Right on John! The warning lamp must have a cold resistance in the range of about 10 to 40 ohms.

Less than 10 ohms it will backfeed enough current to fire the coil after the ignition is switched off. And greater than 40 ohms (eg. an LED) will not draw sufficient current to "flash" the alternator at startup to cause it to begin charging.

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