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Farmall & IHC Tractors Discussion Forum
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656D Running Rough

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South Texas

03-14-2007 11:12:28




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I have a 656D Hydro that I bought 2 years ago with 1800hrs on a rebuilt engine. I had injectors tested and two rebuilt earlier this year and the injection pump overhauled (bad flex ring wouldn't let it run for over 10 minutes). I put everything back together and it runs rough/misses at mid to high RPM with puffs of smoke, and smokes more at idle then it used to. I've checked the timing and valve setting. Is there something else I can try before I turn it over to a dealer mechanic?

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K.B.-826

03-14-2007 16:18:09




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 Re: 656D Running Rough in reply to South Texas, 03-14-2007 11:12:28  
I'd start out by changing fuel filters and making sure you've got a good steady stream of fuel to the pump. Then recheck your timing. Make sure to turn the engine in the normal direction of rotation as you line up the mark on the flywheel with the pointer. The backlash in the timing gears can throw off timing several degrees if you turn the engine over backwards to line up the timing marks. Also check the return line to make sure you got all of the chunks of flex ring cleaned out. If all of this fails, pull the pump back off and send to a injection pump shop. It is rather difficult to confirm that an injection pump is working as it should after repair without a test stand.

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South Texas

03-14-2007 19:05:59




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 Re: 656D Running Rough in reply to K.B.-826, 03-14-2007 16:18:09  
KB, Thanks. I've been passing up the mark and turn the engine back to get it right on the mark. When I get off tomorrow I'm gonna try it without turning it backwards.

On the return line, I got some air and fuel out when I first bled the pump, but now I get almost nothing out of the return even when running. Is this normal? Not sure what to look for when you say check for chunks of flex ring.

My injection pump man is the best around, but he's old, and I have been considering taking the pump back off and sending to San Antonio to get it checked.

Thanks very much for any suggestions you may give. I'm a youngster and could use all of it.

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K.B.-826

03-14-2007 20:38:27




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 Re: 656D Running Rough in reply to South Texas, 03-14-2007 19:05:59  
You should have a steady flow of fuel out the return fitting, but you may not if there isn't enough fuel getting to the pump. When I say chunks of flex ring, I mean that the flex ring in your pump broke up, which is why you removed the pump for repair, and those chunks may have plugged the return line going back to the tank or the fitting at the bottom of the tank. This would be a good time to do a test that I have found quite helpful- get yourself a piece of clear plastic hose and attach one end to the return fitting on the pump. Stick the other end in a container of some sort. Run the engine and see what happens. This does two things- it eliminates the possibility of a restriction in your return line, and allows you to check for air leaks, which will show up as large bubbles in the clear hose. Before you do any of this, make darn sure you're getting a good steady flow of fuel through the filters and to the pump, to me it sounds like you're not getting enough fuel to the pump.

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DennyF

03-14-2007 13:36:00




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 Re: 656D Running Rough in reply to South Texas, 03-14-2007 11:12:28  
My cousin has farmed with a 656 diesel for over 25 years. Everytime his starts to puff and wheeze under a load, it's usually the fuel filters, water in the fuel system or both.

He's always been great with dairy cows, but lousy on the mechanicals.



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Allan In NE

03-14-2007 12:06:48




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 Re: 656D Running Rough in reply to South Texas, 03-14-2007 11:12:28  
Does it "surge" or "flare" at wide open throttle and with some grey smoke? Runs kinda normal at lower speeds without much of a load?

Or, does it just plain miss all the time?

Allan



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South Texas

03-14-2007 13:58:49




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 Re: 656D Running Rough in reply to Allan In NE, 03-14-2007 12:06:48  
Allan - It does indeed run normal at low RPM without load, then gets choppy at wide open with grey smoke, you might describe it as a surge. It does not miss "all the time" just all the time at high rpm.

I had a retired diesel mechanic overhaul the pump, I have alot of faith in him but it could be he got something wrong, he is pushing 85 years old.

I have recently changed the fuel filters and have not found any water in the fuel. Any suggestions you can give me would be greatly appreciated, I'll try about anything.

Thanks-

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Hugh Mackay

03-14-2007 14:43:30




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 Re: 656D Running Rough in reply to South Texas, 03-14-2007 13:58:49  
ST: Diesel pump rebuilding is not a back yard hobby of a retired mechanic. Doesn't matter how good he once was. It takes sophisticated, expensive equipment, and it takes a very clean envoirnment.



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Allan In NE

03-14-2007 14:40:36




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 Re: 656D Running Rough in reply to South Texas, 03-14-2007 13:58:49  
Diesel timing is critical.

Your symptoms sound just like you've got it advanced too far.

Back 'er up the width of a pencil mark and see if that helps.

I used to always advance 'em about 1/64" in the wintertime to make the dudes start easier. Downside was that when spring comes, they do just what you are describing. Surging and blubbering with that grey smoke at high rpms.

Hope it straightens out,

Allan

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South Texas

03-14-2007 19:41:54




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 Re: 656D Running Rough in reply to Allan In NE, 03-14-2007 14:40:36  
Allan - I just had to add one more comment, maybe you'll appreciate it. Your spring time in NE is probably like my winter. We dipped all the way down to 30 degrees F for a low this winter, only for a day or two. It's already in the mid 80's for highs and corn has sprouted.



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South Texas

03-14-2007 19:19:03




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 Re: 656D Running Rough in reply to Allan In NE, 03-14-2007 14:40:36  
Allan - I'm a youngster, a dozen years younger than the tractor, so forgive me for a few dumb questions. The book says to set timing turn the engine to 1 Degree BTDC. I am using the crank case pulley to do this, and I'm setting it to 1 degree on the "R" side of TDC. Is this correct?

When I get off work tomorrow I'm gonna check the time again, then which way to I need to turn the pump to "back'er up the width of a pencil mark"? Rotate top of pump toward the engine or away? I may go both ways and see if either helps.

Also, should I get fuel out of the return line at all times? Seem's like sometimes I don't get any at all.

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Owen Aaland

03-14-2007 20:44:55




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 Re: 656D Running Rough in reply to South Texas, 03-14-2007 19:19:03  
Whenever the engine is running there need to be fuel flowing from the return line. If you have the line off the pump and almost no flow when running, try taking the fitting off the top of the pump where the return line screws in to. If fuel now flows beter check the fitting for pieces of the old ring. There is a restrictor wire or plastic check ball in this fitting so it can be hard to clean. A lot of times I just replace this fitting.

There is a charge pump on the end of the pump where the fuel inlet is. The pressure developed by that pump is responsible for filling the charge pistons in the high pressure chambers and is also used for timing advance. A restricted return will cause loss of fuel delivery because the high pressure pistons will not fill properly and will also cause the pump to not advance with higher RPMs. You pump mechanic probably has a timing window he can put on the pump to check for sure the advance is working.

I have changed many of these flexible rings and it is a relatively simple procedure, but you must have a good working pump to start with. If there are any other problems with the pump it is best to have a pump shop do the work. I have rebuilt them in the shop but you have to have a good working tractor engine, dynomometer, flow meter, and timing window to do it properly. If you are lucky you can do a good job in only about twice as much time as shop with a pump stand.

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