Are you sure there is actually a problem? Wiring in a brake controller isn't rocket science. Power, Brake trigger, Ground and Brake are the only wires. I would hook it up and pull the trailer for a while to see if you even have a problem.
I can't tell by what you posted above but the controller won't actually function unless, it senses a trailer load, the brake trigger is on (brake pedal pushed) and the intertia pendelum is swinging.
I have a digital controller in my truck and even when I hit the brakes hard the most I have ever seen is 40. The controller goes to 80.
I don't think gain would affect the lighting. The lights are based on percentage of available power not output voltage. 30% of a max of 11 volts and 30% of a max 14 volts would still show the same light pattern.
This post was edited by Ryan - WI at 15:00:12 02/10/11.
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Today's Featured Article - The 8N and the Fox - by Zane Sherman. Dec. 13 1998, Renfroe, Alabama. Last niht I dreamed about the day that I plowed the field of about 10 acres over on what Jimmy and Dandy called the Ledbetter field. I was driving the 1948 8N Ford tractor that Jimmy bought in 48 new This was prebably in about 1951 and maybe even befor the house was built. This would have made me to be about16 years old and I drove the tractor for nothing and would have paid to drive it if I had had any money which I didn't, but neit
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