"At some point before I owned it this particular shaft had spun in its end sleeve, rounding off all the points".
Does rounding off all the points mean a spline is stripped off the shaft and also stripped out of the mating hub/sleeve? That could have been caused by a connection that was too loose. Are the slip clutches keyed to the shaft or are they also on splines? Without more information, I would consider re-welding the connection until the root cause of the problem can be found and fixed. Loosen, spin and re-adjust all the slip clutches to make sure they actually work. Then look for what could be causing the failure.
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Today's Featured Article - Chores - by Frank Young. The ceaseless passing of time! It is at once our friend and our enemy. It measures our progress and it makes us old. Like most features of our life, few things are all good or all bad, and most such judgments depend on our own perspective or viewpoint. In our particular hobby, we enjoy the nostalgic return to the days of our youth as we recreate many of the scenes that took place on the family farm that served as the stage for the first few acts of the play that is our live
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