Fuel storage tank float replacement

Dave H (MI)

Well-known Member
Here is an odd one. I have a 300 gallon fuel tank with gasoline. The fuel gauge punked out on me a month or so back and I just got around to pulling it from the tank to see what is up. It was a fairly easy assumption that the float was not working. So I pulled this finely calibrated instrument from the tank yesterday to find it is a thin articulated steel arm with a big cork on the bottom. Guess I won't be taking it to any sophisticated repair facilities to have it fixed and calibrated. I'm thinking I just find a replacement cork.

Not as easy as you might think! I get a lot of hits for old cars and trucks. Anyone know where you find a big cork for a gas storage tank?

I am thinking pretty much anything that floats and is resistant to gas saturation/degradation would work, right? Maybe I should just buy one of the car floats?
 
I'll bet the original cork was coated with shellac. Oh, by the way, the standard thinner for shellac is denatured alcohol, aka ethanol.
 

I replaced the sending unit in a fifty year old car and the float was plastic. I googled fuel tank float and the same plastic float came up.
 

Don't know what brand you have but you can google: Fuel Storage Tank Gauge, and a number of brands comes up.
I have a Krueger Sentry, a new one for a 300 gallon tank runs $28-40, They have plastic floats for $5.
I had to replace the plastic site glass on mine after 12 years of use, repair kit was maybe $10.
 
I just made mine out of a short piece of PVC pipe with two caps glued to the ends. I then used a stainless steel hose clamp to attach it to the gauge rod. Been working for over 20 years now. Ethanol will eat a natural cork float.
 

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