changing spark plugs ford 5.4 gasoline engine

wilson ind

Well-known Member
Dealer and local garage is asking 200.00 dollars plus cost of spark plugs to change them . Is it really so difficult ? If they break a plug the charge is also much higher. Any one changed their own? Comments please.
 
(quoted from post at 14:22:14 04/25/19) Dealer and local garage is asking 200.00 dollars plus cost of spark plugs to change them . Is it really so difficult ? If they break a plug the charge is also much higher. Any one changed their own? Comments please.

I just googled the title of your thread and found some VERY interesting information. I suggest you do the same.
 
Ok so there two piece spark plugs

The best way I have found to change them is the get the engine up to temp change one side then crank the engine and get it back of to temp then change the other side.

There is a tool at NAPA you can get that cost 100 dollars to get a broken plug out.

They normally brake to where you can use the tool to get them out but I?ve seen a few cases where we had to take heads off because the hex?s head broke and left the threads of the plug inside.

So I would go slow and pay attention and watch a few videos on Line if it is your first time
 
(quoted from post at 14:32:47 04/25/19)
(quoted from post at 14:22:14 04/25/19) Dealer and local garage is asking 200.00 dollars plus cost of spark plugs to change them . Is it really so difficult ? If they break a plug the charge is also much higher. Any one changed their own? Comments please.

I just googled the title of your thread and found some VERY interesting information. I suggest you do the same.

Yes it is worth it! You are certain to break at least one!
Elmo
 
(quoted from post at 14:32:47 04/25/19)
(quoted from post at 14:22:14 04/25/19) Dealer and local garage is asking 200.00 dollars plus cost of spark plugs to change them . Is it really so difficult ? If they break a plug the charge is also much higher. Any one changed their own? Comments please.

I just googled the title of your thread and found some VERY interesting information. I suggest you do the same.

Yes it is worth it! You are certain to break at least one!
Elmo
 
Changing spark plugs in these engines is not for ametuers or self proclaimed experts. Hire your local Ford dealer to do it. They are the only ones qualified to do it.
Good luck...
 
Many people just changed trucks instead of dealing with all those Ford engine issues. Several guys here at work traded them off and got Toyota's.
 
(quoted from post at 09:22:14 04/25/19) Dealer and local garage is asking 200.00 dollars plus cost of spark plugs to change them . Is it really so difficult ? If they break a plug the charge is also much higher. Any one changed their own? Comments please.
f it runs, do not change them!!
 
it is also best to soak them with rust buster for a few days before--some guys have suggested to also break them loose with 1/8 turn to get the juice in to the carbon deposit--also a can or two of seafoam in the tank to dissolve the deposits---after all of this all 8 still broke off on my ford!
 
I have a 99 in a pickup and had plugs out at least three times with no issues. The earlier ones have a conventional plug without the extra extension. The hard part is laying over the fenders and reaching to the back plugs, and removing the plumbing to get in there. I always use a torque wrench on them and ABSOLUTELY use anti-seize on the threads.
 



Yes that are devils no matter how you go about it... If they creek and pop as they are coming out life is good if they don't it turns to chit fast...
 
The trouble is the engines from around 2004 and up. The extraction tool looks like a loading die set for 30-06. DON'T try it yourself !!! If they break it they fix it. That tube on the bottom of the plug can get stuck. Ford changed the hole size one number and solved the later production engines problems. My 2004 Expedition had no trouble. I would HIGHLY recommended buy NGK Iridium plugs for it. Cost $8.oo ea. but are 100k plus. Also hand the guy a can of copper never sieze to install them.
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never sieze is not the issue I have not used it on a spark plug in years and don't plan to... One drop of engine oil on the threads is all it needs...

NGK is probably the OEM manufacture... I use OEM only tho a Ford mechanic said they used Champion but chams come will issues I don't need either...
 
I am one of them that changed trucks. I had an 08 f150 with 50,000 miles on it. I traded it for a Tundra. I love it. I got rid of the potential plug and cam phazer problem. It had warped rotors and needed tires and had always wanted a Tundra. It puts a smile on my face every time i drive it.
 
Do you always have to use vulgar language? And do you think it is "cute" to misspell it to get by the filters? You need to clean up your language.
 
The problem with these plugs is the design. The threads go past the threaded part of the head and allow combustion byproducts to build up and interfere with removal. They are also of a poor design that is prone to breakage. Best advice if you are going to try them yourself is do not force anything. If one starts to bind, turn it back in and work it back and forth a few times until it loosens up. Once you break one, you will probably be going to the dealer anyways.

Personally, I ALWAYS use a thread lubricant on spark plugs that go into an aluminum head. You have two different metals in contact with each other, and the plug is prone to binding or galling in the aluminum threads. I have on occasion seen the threads come out with the plug. Better safe than sorry.
 
Not that it makes a difference in your case, but, I just paid $595 to replace the plugs in my wifes '13 Town & Country. V-6
 
the threads are not the problem on these plugs--its the deposits on the part that sticks below the threads--most mechanics coat this area with never seize to prevent the deposits from sticking
 
(quoted from post at 01:34:11 04/26/19) the threads are not the problem on these plugs--its the deposits on the part that sticks below the threads--most mechanics coat this area with never seize to prevent the deposits from sticking

never seize to prevent the deposits from sticking... Let us know how that works out fer ya...
 
I did my 2004 last year for first time without any issue. I know I was lucky.
If you can, watch Fordtechmakuloco on YouTube. He has lots of info on that engine.
 
I worked for a dealership for 11 years. Let them do it. One of our mechanics was factory FOrd trained. He hated those things. When they broke off he would pull the engine and pull the head just to make sure he got all the junk outta there. This is what he said about them. "If ford was a reputable company they would have recalled every one of these and replaced the heads and cam phasers at their expense." He said the same things about the V10 motor problems.
 
(quoted from post at 20:34:11 04/25/19) the threads are not the problem on these plugs--its the deposits on the part that sticks below the threads--most mechanics coat this area with never seize to prevent the deposits from sticking
The threads that are exposed to the combustion chamber are experiencing a 1400 degrees F explosion approximately 50 times a second on average. For the life of the engine. Any never seize in the chamber would be gone in one or two seconds.
 
I was told that the high temp never seize was good for 1800 degrees?--i guess it would be good for a while--the latest recommendation I read was to change the plugs at 50K
 
You can do it it is possible. However if the dealer will do it for 200 let them do it. I did mine and broke a few off. My fil had the tool from Napa to remove broken plugs you will get them out but it will take a half hour for each broken one.

I broke mine loose about an eighth turn, sprayed an once of diesel down the hole and let them sit overnight. The first couple came right out, I broke the next few, you have to take your time and rock them back and forth to remove vthe deposited carbon. I bet I could do it again and have no broken plugs.
 
I did mine on my 99 F150,, after I took the coils off, I blew the plug area out with compressed air, plugs came out no problem at all, the two on the driver side in the rear you need to re move the fuel injector line or rail to access the plugs. none of mine broke, was a waste though because 2 years later the frame on the truck broke!
 
I did mine in my '05 f250 a few years ago. Only broke 1 or 2. I had already bought the special tool and that got them out then. Mine went pretty good but still took a Saturday morning. For what your guy charges I'd let him do it.
 
I did mine on my 99 F150,, after I took the coils off, I blew the plug area out with compressed air, plugs came out no problem at all, the two on the driver side in the rear you need to re move the fuel injector line or rail to access the plugs. none of mine broke, was a waste though because 2 years later the frame on the truck broke!
 
$200.00 seems reasonable. The first time on my 2004 3v f150 is cost me $350.00 with a throttle body cleaning, and none broke. Something was up though, these Motorcraft plugs only lasted 37k. And they broke two coils.The second time I had to have my truck over a weekend and one of them failed Friday evening. I've got muscular dystrophy and can't use my hands well so I got the carpenter I had hired to come over and change the plugs. He provided the muscle and I provided the instruction. He is pretty handy with wrenches and he got it done in 90 minutes having never seen that engine before. They're just not that bad if you're limber and none break.
 
(quoted from post at 23:32:47 04/25/19) $200.00 seems reasonable. The first time on my 2004 3v f150 is cost me $350.00 with a throttle body cleaning, and none broke. Something was up though, these Motorcraft plugs only lasted 37k. And they broke two coils.The second time I had to have my truck over a weekend and one of them failed Friday evening. I've got muscular dystrophy and can't use my hands well so I got the carpenter I had hired to come over and change the plugs. He provided the muscle and I provided the instruction. He is pretty handy with wrenches and he got it done in 90 minutes having never seen that engine before. They're just not that bad if you're limber and none break.
and none break". REALLY!!! :evil:
 
(quoted from post at 22:26:18 04/25/19) I did mine on my 99 F150,, after I took the coils off, I blew the plug area out with compressed air, plugs came out no problem at all, the two on the driver side in the rear you need to re move the fuel injector line or rail to access the plugs. none of mine broke, was a waste though because 2 years later the frame on the truck broke!
ell, that is not Fords fault!, You live in NY! :evil:
 
Ford figured it out. So should you. Get rid of those bad designs and buy a new & improved Ford! Simple, huh?
 
I don't know if the suv is different firewall than the pickup as far as plug access but I just got done doing the number 6 coil on my 1999 navigator which is the rear passenger side coil. I would have paid somebody $200 to come to my house and change that one rotten sob and been happy to watch them crawl up in the engine compartment and try to get their hand a foot back on the engine with 2 inches of clearance for my hand to fit in. I think it would be faster to pull the engine than to try to change them all in there. What a miserable sob that engine is. Ford got me on that one but it won't happen again. Their engineering is so fubar it's unbelievable.
 

Whatever was wrong with the Ford in-line 6 cylinder engines? The 223, the 240, and the 300? Simple and easy to work on. A complete tune-up, points, condensor, and plugs could be done in 30 minutes or less. Oil and filter changes could be done without even getting under the truck.
 

new & improved Ford! there new Ecoboost you just plug a new engine in when they need repairing....

For those that have them and change their own oil..

Remove the oil filter FIRST is you don't all the oil will not drain out and you will overfill the crankcase even tho it checks low...

Remove the drain plug and let it drain for at least 15 min...
 
(quoted from post at 23:56:18 04/25/19) I did mine on my 99 F150,, after I took the coils off, I blew the plug area out with compressed air, plugs came out no problem at all, the two on the driver side in the rear you need to re move the fuel injector line or rail to access the plugs. none of mine broke, was a waste though because 2 years later the frame on the truck broke!

I don't doubt that a bit. Mainly because it was the 2004 and newer engines that had the problem being discussed.
 
i have a mechanic friend that swears at those things. a couple other ford engines with the timing chains on the back of the engine seems like a bad idea too. he swears at those too.

used to be a Ford guy. but having had trouble with the last one we had i've not owned one since (26 years). haven't heard much good otherwise and working for a ford supplier not impressed on that side either. but i wounldn't buy a GM either... they've done nothing to fix the problems that lead to the so called "bail-out"... i predicted then they would fail again and i think its heading that way...
 
(quoted from post at 06:20:32 04/26/19) Yea, and you did it (tune up) every 10,000 miles instead of once in 200,000 miles.

But it could be done in 30 minutes or less, for a cost of about $10.
 
Lot of 'experts' here that have never read the Tech Service Bulletins by Ford for this job. Example:Do not attempt to remove spark plugs on hot/warm engine & use nickel-anti-seize on this specific extension area of spark plug, and on & on.
 
(quoted from post at 20:51:14 04/25/19)
(quoted from post at 23:32:47 04/25/19) $200.00 seems reasonable. The first time on my 2004 3v f150 is cost me $350.00 with a throttle body cleaning, and none broke. Something was up though, these Motorcraft plugs only lasted 37k. And they broke two coils.The second time I had to have my truck over a weekend and one of them failed Friday evening. I've got muscular dystrophy and can't use my hands well so I got the carpenter I had hired to come over and change the plugs. He provided the muscle and I provided the instruction. He is pretty handy with wrenches and he got it done in 90 minutes having never seen that engine before. They're just not that bad if you're limber and none break.
and none break". REALLY!!! :evil:

I said that because by now most are old enough to have had the updated plugs put in them, with a lower chance of breakage. Having said that they are still a junk design and have oil pump problems and cam phaser problems. If you are a mechanic and read the service bulletins there is nothing hard about working on the engine. Frustrating, yes, hard, no. The trucks themselves are pretty solid, the engines, not unless you spend some serious money on the timing components and oil pump. The 5.4 could have been a world class engine, but through obvious cost cutting in the aforementioned parts they are a world class joke.
 

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