air compressor getting oil in air

skip33652

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I have older,As in 1940's, ingersoll rand screw type commpessor that is putting oil into air stream it is old but still runs good. I have no idea where the problem may be and wonder if it is worth even trying to fix. any ideas thanks Paul
 
Screw compressors with bad seals on the shafts will do that. Screw compressors also require (most) a constant mist of oil, and have separators as standard equipment. If it is being used for a supply that cannot have oil in it, there are two choices take it apart and replace seals as needed, or put an oil separator on the output, or replace the separator it has. Bearings that are out of spec will soon destroy the screws. Google oil separators. Jim
 
A screw compressor runs the air through the oil inside the screw. As such the air will come out with oil entrained in it. To remove the oil from the air the compressor will have an air/oil separator element inside the oil reservoir. Running through the cover on that tank will be a dip tube that removes the oil, inside the element, that is separated from the air, and it's drawn/forced back into the compressor.

The result is oil in the air typically means one of two things. One is thee dip tube is messed up, or the line running to it is clogged. The other is the element has gotten a hole in it and is allowing the oil to get past without being separated out.

The dip tube will usually come out of the top of the receiver cover, so it's easy to check it. It's best to take it out before pulling the cover, so if it's OK, then go ahead and pull the cover and check the separator element.

I'm sure you can figure out what receiver/reservoir I am taking about, to locate the separator element. If not the air outlet should be coming off the top or end of it, as it is picking up the air from the center of the separator element.

Good luck, and if you have any more questions feel free to post. I've been working on mobile compressors for nearly 16 years. I may even have a book on yours if it's an older IR. If you need anything let me know and I will see of I've got anything.
seperators
 
In the paper mill that I retired from we had many large screw compressors, and we had to change separator elements on a fairly regular basis, just the nature of the beast.
 

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